• Title/Summary/Keyword: 용접조립

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Residual Stress Evaluation Caused by Press Forming and Welding of 600MPa Class Circular Steel Tube Using Hole-Drilling Strain Gage Method (홀드릴링 변형 게이지법을 이용한 600MPa급 원형 강관 제작상의 잔류응력평가)

  • Im, Sung Woo;Lee, E.T.;Shim, Hyun Ju;Kim, Jong Won;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.625-631
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    • 2006
  • Residual stresses in structural materials are stresses that exist in the objective without the application of any service or other external loads. Manufacturing processes are the most common causes of residual stress. To examine the effect and the distribution of residual stress due to press forming and welding in the production of a 600MPa-class steel tube, a residual stress evaluation test was performed. The measurement used the Hole-Drilling Strain Gauge Method and evaluated the distribution of residual stress, which measured a total of 59 places near the welding line.

Minimum Weight Design of Built-up T Based on HCSR (HCSR 기반 T형 조립부재의 최소중량설계)

  • Shin, Sang-Hoon;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.389-394
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    • 2017
  • In a conventional ship structure, stiffeners with an asymmetric section, such as inverted angles, are used widely despite the disadvantage of strength compared to the stiffeners with a symmetric section, such as a built-up T. On the other hand, T-type built-up members are attracting more attention than L-type inverted angles due to the increased size of ships. The purpose of this study was to develop an optimal design program for a built-up T, and apply an evolution strategy as an optimization technique. In the optimization process, the gross thickness concept was adopted for the design variables and objective function, and the constraints are set up based on HCSR (Harmonized Common Structural Rules). Using the developed program in this study, the optimal stiffener design was carried out for 300K VLCC and 158K COT of which the orders were obtained lately. The optimal results revealed the weight reduction effect of 144 tons and 60 tons, respectively.

Seismic Evaluation of Welded-formed square Column-Beam Connection for External Diaphragm Stress path (외다이아프램 응력경로에 따른 용접조립 각형기둥-보 접합부의 내진성능 평가)

  • Kim, Sun Hee;Yom, Kyong Soo;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.26 no.4
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    • pp.311-322
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    • 2014
  • Concrete filled tubular structure should be installed diaphragms for moment connection. However internal and through diaphragm should be special welded when connected to column tube. The other hand, that has become increase of stress concentration and extend of construction error. Therefore, In this study the seismic performance of beam to column connections with External Diaphragms and implement cycle loading experiment. we had evaluated seismic performance with mentioned experiment which is concrete filled or not, variable shapes, to be welded or not of diaphragm. Also, formula of strength of external diaphragm was analyzed and looked into adequacy with regard to formula of tension strength.

Analysis Study on Fire Performance with Internal Anchored Concrete Filled Steel Tube Columns According to Percent of Steel-Fibers (강섬유 콘크리트 혼입율에 따른 내부앵커형 콘크리트 충전기둥 내화성능에 관한 해석적 연구)

  • Kim, Sun Hee;Yom, Kong Soo;Kim, Yong Hwan;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.1
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    • pp.23-34
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    • 2016
  • Concrete filled steel tube system has two major advantages. First, the confinement effect of steel tube improves the compressive strength of concrete. Second, the load capacity and deformation capacity of members are improved because concrete restrains local buckling of steel tube. It does, however, involve workability problem of using stud bolts or anchor bolts to provide composite effect for larger cross-sections. While the ribs inside the columns are desirable in terms of compressive behavior, they cause the deterioration in load capacity upon in-plane deformation resulting from thermal deformation. Since the ribs are directly connected with the concrete, the deformation of the ribs accelerates concrete cracking. Thus, it is required to improve the toughness of the concrete to resist the deformation of the ribs. Welding built-up tubular square columns can secure safety in terms of fire resistance if the problem are solved. This study focuses on mixing steel fiber in the concrete to improve the ductility and toughness of the columns. In order to evaluate fire resistance performance, loaded heating test was conducted with 8 specimens. The behavior and thermal deformation capacity of the specimens were analyzed for major variables including load ratio. The reliability of heat transfer and thermal stress analysis model was verified through the comparison of the results between the test and previous study.

Experimental Evaluation of Seismic Column Splice with Partial Joint Penetration Welds (부분용입용접 내진기둥 이음부의 강도평가)

  • Lee, Cheol Ho;Kim, Jae Hoon;Kim, Jung Jae;Oh, Sang Hoon
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.817-827
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    • 2008
  • The seismic performance of a column splice fabricated with PJP (partial joint penetration) welds for special moment frames was experimentally evaluated in this study. The steel materials that were used for the specimens included SHN490 and SN490 steel, or the newly developed structural steel for seismic application. Fabricating the column splice with PJP welds is highly attractive from the perspective of reducing the welding cost and the construction time. PJP welds in column splices are viewed apprehensively, however, because several tests have shown that PJP welds in thick members tend to become brittle under tensile loads. The column splices in this testing program were designed for the expected plastic moment of the column that current seismic codes typically require. The design strength of partial-penetration welded joints was determined according to the 2005 AISC-LRFD Specification. Three-point loading was applied monotonically, using a universal testing machine, such thatthe column splice joints were subjected to pure tension. The test results showed that the PJP welded splices, if designed properly, can develop a strength exceeding that of the actual plastic moment of the column. The specimen made of the SM490 rolled section, however, showed a brittle fracture at the splice soon after achieving the actual plastic moment of the column. The tensile coupon test results also showed that the material properties of SM490 steel are more unpredictable. Overall, although the test data are limited, the SHN490 and SN490 steel specimens showed a superior and reliable performance.

A Study on the Welding Amount Estimation System combined with 3D CAD Tool (3차원 CAD 통합형 용접물량 산출 시스템에 관한 연구)

  • Ruy, Won-Sun;Kim, Ho-Kyeong;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3184-3190
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    • 2013
  • These days, the great part of design processes in the field of ship or offshore manufacturing are planed and implemented using the customized CAD system for each ship-building companies. It means that all information for design and production could be extracted and reused at the useful other area cost considerable time and efforts. The representative example is the estimation of welding length and material amount which is demanded during the construction of ship or offshore structures. The proper estimation of welding material to be used and the usage of them at the stage of schedule planning is mostly important to achieve the seamless process of production and expect the costing in advance. This study is related to the calculation of welding length and needed material amount at the stage of design complete utilizing the CAD system. The calculated amount are classified according to welding position, stage, block, bevel and welding type. Moreover it is possible to predict the working time for welding operation and could be used efficiently for the cost management using the results of this research.

Optimum Balancing Using Ggenetic Algorithm (유전 알고리즘을 이용한 최적 평형잡이에 관한 연구)

  • 최원호;양보석;주호진;임동수;노철웅
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.04a
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    • pp.137-141
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    • 1995
  • 회전기계에서 발생하는 진동 원인 중 약 60% 이상이 불평형(unbalance)에 의한 진동이다. 불평형은 기계의 과도한 진동을 유발시킬 뿐 아니라 베어링의 수명 단축 및 소음을 발생시킨다. 따라서, 기게의 수명을 연장시키고, 기계의 성능을 향상시키며 부드럽고 진동이 없는 운전을 위하여 평형잡이(balancing)는 절대적으로 중요하다. 불평형은 축 중심선에 대하여 회전체의 질량 분포가 비대칭이기 때문에 발생하는데 그 원인으로는 부품 자체가 비대칭에서 오는 설계 또는 제도 오차, 주물의 기포 및 용접의 불균일 등에 의한 재질상의 결함, 그리고 부품조립시 형상누적공차 등에 의한 가공.조립오차 등이 있다. ISO의 정의에 따르면 평형잡이는 회전체의 질량 분포를 조사하고 필요하다면 저널의 진동과 베어링의 작용력들이 운전속도에 대응하는 주파수에서 특정한 한계내에 있도록 보증하게 하기 위한 조정을 하는 과정이다. 불평형 상태에 대한 조사도 평형잡이로 표현된다. 그러나 수정이 필요하다고 간주된다면 수행된다. 모든 회전체는 초기 불평형(initial unbalance)이라 불리는 임의의 불평형을 가지고 출발한다. 완벽하게 평형이 잡힌 회전체를 달성하는 것이 평형잡이 작업의 목적은 아니다. 임의의 잔류 불평형(residual unbalance)은 항상 허용된다. 경제적인 이유에서 회전체는 일반적으로 요구되는 적절한 허용치보다 더 이상 평형잡이를 하지 않는다. 현장에서 현장 평형잡이를 수행하게 될 경우, 가끔 계산된 수정질량이 매우 클 경우가 있다. 이때 기게의 조건상 큰 수정질량을 부착하기가 곤란한 경우가 자주 발생한다. 작은 수정질량으로 평형잡이를 할 수 있다면 기계의 안정성 면에서 매우 유리하다. 따라서 본 연구에서는 영향계수법(Influence Coefficient Method : ICM)의 기본 개념과 유전 알고리즘(Genetic Algorithm : GA)을 이용하여 회전기계의 안정성을 보장할 수 있는 허용진동 내에서의 최적 수정질량 계산법을 제시한다.

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다목적실용위성 2호 추진시스템 비행모델 개발

  • Lee, Kyun-Ho;Han, Cho-Young;Yu, Myoung-Jong;Choi, Joon-Min
    • Aerospace Engineering and Technology
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    • v.3 no.1
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    • pp.97-102
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    • 2004
  • Propulsion System provides the required velocity change impulse for orbit transfer from parking orbit to mission orbit and three-axis vehicle attitude control impulse. KOMPSAT-2 propulsion system(PS) is an all-welded, monopropellant hydrazine system. The PS consists of the subassemblies and components such as Thrusters, Propellant Tank, Pressure Transducer, Propellant Filter, Latching Isolation Valves, Fill/Drain Valves, interconnecting propellant line assembly, and thermal hardwares for operation-environment control of the PS. This paper summarizes a development process of the liquid propulsion system from the design engineering up to the test and evaluation.

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An Experimental Study on the Structural Behavior of Concrete Columns Confined with Welded Reinforcement Grids (용접 띠철근 보강된 콘크리트 기둥의 역학적 거동에 관한 실험적 연구)

  • Choi, Chang-Sik;Saatcioglu, Murat
    • Magazine of the Korea Concrete Institute
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    • v.11 no.2
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    • pp.187-196
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    • 1999
  • An experimental investigation was conducted to study the structural behavior of concrete columns confined with welded grids. The full-scale columns with different volumetric ratio, spacing and arrangement of welded reinforcement grids were tested under simulated seismic loading. The columns were subjected to constant axial compression of approximately 20% or 40% of their capacities accompanied by incrementally increasing lateral deformation reversals. The results indicate that the welded reinforcement grid can be used effectively as confinement reinforcement provided that the steel used, have sufficient ductility and the welding process employed does not alter the strength and elongation characteristics of steel. The grids improved the structural performance of columns, which developed lateral drift ratios in excess of 3% with the spacing and volumetric ratio of transverse reinforcement similar to those required by the ACI 318-95 Building Code. Drift capacity further increased when grids with larger number of cells were used. Furthermore, the use of grids reduced congesting of reinforcement while the dimensional accuracy provided perfect support to longitudinal reinforcement.

Brittle crack arrest design for shipbuilding welding structural with thick steel plate (고강도 극후물재 용접부 취성균열 전파 정지 기술 개발에 관한 연구)

  • An, Gyu-Baek;Ryu, Kang-Mook;Lee, Jong-Sub;Park, Tae-Dong;Shin, Yong-Taek;Han, Ki-Hyung;Jeong, Sang-Hoon;Kang, Sung-Ku
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.92-92
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    • 2009
  • 조선업을 포함한 다양한 산업 분야에서 후판 강재의 수요량 증가와 함께 사용 범위 또한 폭넓게 되고 있다. 특히, 선박의 수송효율의 극대화를 위하여 컨테이너선의 대형화가 급속하게 진행되고 있으며, 2009년 현재1,300TEU 이상의 초대형 컨테이너선이 건조되고 이다. 이처럼 용접구조물의 초대형화에 따른 사용강재 또한 고강도 극후물화 되고 있다. 현재 선박에 적용중인 고강도 강재는 EH47 강재로 YP 460MPa 급의 강재가 Hatch Coamming부에 적용중에 있으며, 강재의 두께 또한 70mm 이상이다. 이러한 고강도 극후물재의 강구조물에 적용에 따른 선급협회에서는 용접부에서의 취성균열 전파에 의한 취성파괴의 위험성이 있으므로 강재의 두께를 제한하고 더욱 엄격한 파괴인성값을 요구하고 있다. 일본선급협회(NK)를 중심으로 취성균열의 정지를 위한 모재의 요구 성능등에 관한 연구들이 진행되고 있다. 이 연구의 대부분의 전제 조건은 선박의 블럭과 블럭의 조립시에 용접부가 직선형이 아닌 계단형(Butt shift)를 하는 것으로 하고 있으므로, 국내의 조선건조 공법의 현실과는 거리감이 있다. 본 연구에서는 국내 조선사에서 수행중인 직선 이음부에 대한 시공 공법에서 취성균열이 발생하여 진전 되더라도 균열을 정지 시킬 수 있는 기술에 관한 연구를 수행하였다. 균열의 진전은 대부부의 연속면에서는 정지를 시키지 못하고 직진 전파 하여서 파괴에 도달하게 된다. 따라서 뭔가의 불연속적인 면을 임의로 생성하여야 균열을 정지 시킬 수 있다. 본 연구에서는 이러한 균열의 정지 방법으로 형상적인 측면과 재료적인 측면에서 검토를 수행하였다. 형상적인 측면에서는 균열을 정지 시키고자 하는 위치에 불연속적인 면을 만들기 위하여 일정 크기의 hole을 만들어서 균열을 정지시켰으며, 재료적인 측면에서는 고인성의 용접재료를 사용하여서 취성균열이 진행하는 경로에 인성을 높은 재료를 적용하여 불연속적인 면의 생성과 함께 인성을 높여서 균열을 정지 시키는 기술을 개발하였다. 이러한 기술의 개발을 통하여 취성균열의 전파에 의한 파괴를 방지 할 수 있으며, 용접구조물의 안전성 확보를 가능하게 하였다.

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