• Title/Summary/Keyword: 용접작업

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Exposure to Ozone and TVOCs during Shipyard Welding and the Adequacy of RPE (조선소 용접작업 중 오존 및 TVOCs의 노출평가와 사용 호흡보호구의 적합성)

  • Han, Don-Hee;Kim, Dong Hwan
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.28 no.2
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    • pp.200-210
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    • 2018
  • Objectives: The purpose of this study is to assess the exposure to ozone and total volatile organic compounds(TVOCs) generated during welding work at a shipyard and recommend respiratory protective equipment(RPE) adequate against these hazards. Method: Ozone was collected for about 30 minutes at two-minutes intervals using a direct reading instrument, specifically an ozone analyzer(Serinus 10, Ecotech, Australia). TVOCs were collected for about 30 minutes at three-minute intervals using a portable GC (Alpha 115, Synspec BV, the Netherlands), and were determined simultaneously by area sampling at the welding plume closest to the welder's breathing zone. The total measurements were 162 for ozone($CO_2$ welding 47, TIG 60, stick 55), and 136 for TVOCs($CO_2$ 65, TIG 50, stick 21). Based on these measurements, a literature survey was conducted to assess the adequacy of RPE. Results: Relative to Korean OEL, measurements above STEL 0.2 ppm were 23.4% for $CO_2$, 63.3% for TIG and 14.5% for stick welding. There were significant differences(p=<0.0001) among welding types. Compared with ACGIH peak exposure of 0.4 ppm for ozone, which is not applied in Korea, $CO_2$ welding exceeded it by 10.6%, TIG by 40.0% and stick by 7.3%. Although it was not feasible to compare them directly since there are no Korean OEL, TVOCs had very high levels similar to the concentrations before moving into a new apartment and about 10-20 times the indoor air quality recommendations for some individual measurements. Conclusions: As ozone removal RPE has been recommended in welding environments for a long time(Lunau, 1967), this fact was demonstrated based on the results of the on-site work environment measurements(ozone and TVOCs). In conclusion, for all welding at a shipyard, gas/vapor and particulate combination RPE are recommended. If this is not possible, it should at least be present for TIG welding.

Information Delivery Requirements of Steel Structure according the Structural Design Stages using IDM (IDM을 이용한 강구조의 구조설계 단계별 정보전달 요구 분석)

  • Lee, Jae-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.3
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    • pp.1467-1473
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    • 2013
  • In construction project, it is important to exchange and share the digital information generated by their own professional softwares. So this paper analyzed the information delivery requirements of steel structure according the structural design stages using IDM methodology. For schematic design stage and detailed design stage, the structural design information to share in each design stages is abstracted by defining the PM, ER, and FP. The new ERs and FPs are proposed by defining the new property sets(Psets), suchlike bolt gauge line, weld, scallop, and cope, to complement the structural design information of $IFC2{\times}3$. Finally, the reasonability of the proposed new ERs, FPs are verified by applying them to represent the standard steel connection sample in detailed design stage. As a result, the structural design information of standard steel connection could be stored and managed sufficiently by using the proposed new ERs and FPs.

Output Characteristics of Multikilowatt Chemical Oxygen-Iodine Laser (수 kW급 Chemical Oxygen-Iodine Laser의 출력특성)

  • 김택수;김성훈;권성옥;최윤동;김철중
    • Proceedings of the Optical Society of Korea Conference
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    • 2000.08a
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    • pp.102-103
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    • 2000
  • 화학레이저는 화학연료의 반응에서 생성되는 막대한 화학에너지를 이용하여 레이저를 발생시키며, 반응하는 화학연료의 양에 따라 수천 kW의 고출력을 낼 수 있는 가장 강력한 레이저이다. 화학레이저인 Chemical Oxygen-Iodine Laser(COIL)는 염소기체(Cl$_2$)를 염기성 과산화수소수 용액과 반응시켜 고에너지의 여기산소(O$_2$($^1$$\Delta$))를 생성시키고 여기산소가 다시 요오드 원자와 반응하면서 1.3 $mu extrm{m}$ 파장의 레이저를 발생시킨다.(1)-(2) 이와같은 COIL 레이저는 발진효율이 높고 포화 강도가 높아 수십 kW 급의 고출력이 용이하게 이루어 질 수 있으며 광섬유 전송시 광손실이 가장 적어 레이저 빔의 원격 전송에 의한 재료가공에 적합한 레이저이다. 가공용레이저로 많이 사용하는 $CO_2$ 레이저에 비해 발진 파장이 짧으므로 재료의 광흡수율이 높아 일반 산업분야의 용접/절단에서 기존의 $CO_2$ 레이저를 대체할 것으로 기대되는 상용성이 큰 레이저이다.(3)-(4) 또한 COIL은 우수한 집속 특성을 유지하면서도 고출력의 개발이 가능하다. 이미 외국에서는 비록 단시간 동안 동작하지만 수백 kW급이 실현되었으며 수천 kW 급 고출력 항공기탑재형 COIL 이 수백 km의 거리에서 미사일을 요격하기위해 지금 개발중에 있다.(5) 일반 산업용 광섬유에 의해 쉽게 전송되는 파장인 1.315 $\mu\textrm{m}$ 인 수십 kW 급 COIL 은 조선 등의 중공업산업용 및 원자력 제염/해체분야에서 다용도 기술로서 광범위하게 사용될 것이다. COIL은 다양한 재료와 다양한 두께의 구조물 절단, 표면처리 그리고 용접에도 이용될 수 있다. COIL의 산업화는 빠르게 발전하고 있으며 산업용으로써 장시간 연속사용이 가능한 20-30 kW급 시설이 곧 개발될 것으로 기대된다. 따라서 개발될 고출력 화학레이저가 앞으로 원자력시설의 해체시 작업자의 안전성 향상에 크게 기여할 수 있게 되었다.(6) 여기서는 화학레이저인 COIL 장치와 기본적인 원리, 그리고 염소유량에 따른 출력특성등을 살펴보기로 하겠다. (중략)

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Defect Detection and Cause Analysis for Copper Filter Dryer Quality Assurance (Copper Filter Dryer 품질보증을 위한 결함 검출 및 원인 분석)

  • SeokMin Oh;JinJe Park;Van-Quan Dao;ByungHo Jang;HeungJae Kim;ChangSoon Kim
    • Journal of Korea Society of Industrial Information Systems
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    • v.29 no.1
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    • pp.107-116
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    • 2024
  • Copper Filter Dryer (CFD) are responsible for removing impurities from the circulation of refrigerant in refrigeration and cooling systems to maintain clean refrigerant, and defects in CFD can lead to product defects such as leakage and reduced lifespan in refrigeration and cooling systems, making quality assurance essential. In the quality inspection stage, human inspection and defect judgment methods are traditionally used, but these methods are subjective and inaccurate. In this paper, YOLOv7 object detection algorithm was used to detect defects occurring during the CFD Shaft pipe and welding process to replace the existing quality inspection, and the detection performance of F1-Score 0.954 and 0.895 was confirmed. In addition, the cause of defects occurring during the welding process was analyzed by analyzing the sensor data corresponding to the Timestamp of the defect image. This paper proposes a method for manufacturing quality assurance and improvement by detecting defects that occur during CFD process and analyzing their causes.

The suggestion of Steel Plate-Concrete Composite Beam Shape with Bolts (볼트 체결형 강판-콘크리트 합성보의 형상 제안)

  • Cho, Tae-Gu;Choi, Byong-Jeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.7
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    • pp.305-314
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    • 2018
  • The steel-plate concrete composite beam is composed of a steel plate, concrete and a shear connector to combine the two inhomogeneous materials. In general, the steel plate is assembled by welding an existing composite beam. In this study, a new steel-plate concrete composite (SPCC) beam was developed to reduce the size of the shear connector and improve its workability. The SPCC beam was composed of folded steel plates and concrete, without any shear connector. The folded steel plate was assembled with high strength bolts instead of welding. To improve the workability in field construction, a hat-shaped cap was attached in the junction with the slab. Monotonic two-point load testing was conducted under displacement control mode. The flexural strength of the SPCC beam specimen was calculated to be 76% of that of the complete composite beam by using the plastic stress distribution method and strain compatibility method. The cap acted as the stud and accessory. The synthesis rate could be increased by controlling the gap of the cap, and the bending performance could be evaluated by using the strain fitting method considering the synthesis rate of the SPCC beam.

Flexural Strength Evaluation of Steel Plate-Concrete Composite Beam using Bolted (절곡 강판을 볼트로 체결한 강판-콘크리트 합성보의 휨강도 평가)

  • Han, Myoung-Hwan;Choi, Byong-Jeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.126-136
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    • 2018
  • A steel-plate concrete composite beam is composed of a steel plate, concrete and shear connector to combine inhomogeneous two materials. The steel plate is assembled by welding an existing composite beam. In this study, new steel-plate concrete composite beam, called a SPC Beam, was developed to reduce the shear connector and improve the workability. The SPC Beam was composed of folding steel plates and concrete, without a shear connector. The folding steel plate was assembled using high strength bolt instead of welding. To improve the workability in field construction, a hat-shaped Cap was attached to the junction with a slab. Monotonic load testing under two points was conducted under displacement control mode. The flexural strength of the specimen for positive moment and negative moment was calculated using the plastic stress distribution method. The test results showed that the flexural strength of the new SPC Beam had 80% of the strength of a complete composite beam. In addition, increasing the composite ratio was possible through clearance controls of the cap. In this study, the performance of the SPC Beam was verified through additional experiments and analyses with the cross-sectional shape and cap as variables, because the representative shape in the positive negative moment region is targeted.

A Study on the Development of an Oil Sweep System for Small Patrol Vessels (소형 경비함정 장착용 유흡착장비 개발에 관한 연구)

  • Lee, Si Chan;Kim, Hyung Gyu;Park, Yong Hee;Kim, Jong Ho;Lee, Yong Jun;Kim, Dae Il
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.2
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    • pp.282-287
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    • 2018
  • Due to limitations in responding to oil spill incidents that are urgent or that cover a wide area with only oil spill response vessels, Korea Coast Guard (KCG) patrol vessels are utilized. In this study, we have developed an oil sweep system suitable for small patrol vessels. The equipment consists of three components - fixed support, poles, and slide fixers - and can be fastened with a toggle pin to a fall prevention bar on small patrol vessels without welding or additional efforts for installation. The respective weights of each component - fixed support, poles (2 pcs), and slide fixers (4 pcs) - are approximately 9.2 kg, 6.5 kg, and 3.5 kg. The 3 m-pole, which is rotatable 180 degrees horizontally, is folded deckward when replacing oil absorbents. As the development of this equipment has improved the method of deploying and retrieving oil absorbents on KCG small patrol vessels, we expect that more efficient oil spill cleanup will be possible.

An Experimental Study on Flexural Behavior in Framed Structure of P.S.T Method (P.S.T 공법 라멘 구조물의 휨 거동 특성에 관한 실험적 연구)

  • Cui, Jie;Yoon, Jong Nam;Eum, Ki Young;Hong, Sung Nam;Park, Sun Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.2
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    • pp.144-152
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    • 2011
  • The existing underground trenchless methods use reinforcing rod in steel tube to obtain structural stiffness. However, there are some problems such as inconvenience of work and expensive material fee which are resulted from limited working space and reinforcing work. To resolve these problems, a new trenchless method, namely P.S.T method (Prestressed Segment Tunnel Method), is developed which uses joint to connect the steel segment and form erection structure in underground construction. Further, installing strands for prestressing. In order to evaluate the flexural capacity of the P.S.T method structure, experiment was conducted. The parameters considered in the experiment are the span-to-depth ratio, diameter of steel tube at corner, prestressing force and welding of joint. Altogether examining the flexural behavior, the effect of deflection in structure according to different parameters has also been analysised.

A Study on the Productivity Analysis of Slab Construction Methods - Focused on Conventional Slab, Form Deckplate, Ferro Deckplate, and Kem Deckplate - (슬래브 공법간의 생산성 분석$\cdot$비교에 관한 연구 - 재래식 슬래브, 골형 데크플레이트, 철근트러스 데크플레이트, 그리고 내화구조용 뎨크플레이트를 중심으로 -)

  • Yoo Jin-Ho;Kim Young-Su
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.401-405
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    • 2001
  • The purpose of this study is to provide productivity analysis of conventional slab method productivity and deckplate methods in building construction. Productivity analysis was performed on the data in construction sites and a interview survey. The results of this study are as follow: 1. Kem deckplate is analyzed to the most economic in a view of the cost. 2. Kem deckplate is analyzed to the most economic and order Ferro deckplate, Form deckplate and conventional slab method in a view of the productivity. 3. Kem deckplate is analyzed to the superior slab method in a view of the quality. 4. Conventional slab method is investigated disaster of precipitation and Deckplate method is hazard of an eletric shock. Therefore, Kem deckplate method is analyzed to the superior productivity

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Efficient Design of Longitudinally Profiled Plate Girder (LP강판 거더의 효율적 설계)

  • Hahm, Hyung-Gil;Han, Sung-Nam;Kim, Kyoung-Nam;Lee, Seong-Haeng
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.5
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    • pp.39-48
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    • 2007
  • Recently, the trend of construction has been concentrated on the development of structural systems improved economically. As a result, the usage of High Performance Steel which simplifies the girder structures and shortens the construction time is increasing. Also the interest in Longitudinally Profiled(LP) plate as a structural element for girders has been increased. The LP can distribute efficiently the sectional force applied to the structure, and also reduce the self-weight and the number of welding points. The LP plate was developed in Europe originally and its application has been increased rapidly on steel structures in Korea. Though it is used widely and internationally, the study for the LP plate application is rarely performed. In this paper, sectional stress and deflections were analyzed in the different section types by solid element in the finite element method; finally the workability, as well as economical efficiency of the LP plate produced in Korea was evaluated.

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