• Title/Summary/Keyword: 용접성능

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A Study for the Weldability and Welded Joint Performance on the SAW of HSA800 Steel (HSA800 강재의 SAW 용접성 및 이음성능 연구)

  • Choi, Young Han;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.37-48
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    • 2017
  • In this research, 9 SAW welding specimens with 1 hour post-heat treatment (PH1) and 2 hours (PH2) were experimented to confirm the weldability and the joint performance of 60mm thickness HSA800 steel. SAW tests with PH1 & PH2, including weld impact test, bend test, hardness test, macroscopic test, and microscopic test, had a good test results. However, from the chemical composition test results, P composition was not satisfied with Korean Industrial Standards(KS). According to the weld-zone tensile tests, 2 hours post-heat SAW is recommended because the mechanical characteristics of SAW PH2 were better than those of SAW PH1.

Computational Fatigue Test Method based on Damage Mechanics (손상역학 기반 전산피로시험법)

  • Lee, Chi-Seung;Yoo, Byung-Moon;Lee, Jae-Myung
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.500-503
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    • 2010
  • 본 논문에서는 산업용 용접구조물의 피로성능 평가를 위한 시간 및 비용 절감형 전산피로시험법을 개발한다. 임의의 하중에 놓인 용접구조물의 성능저하 현상(균열발생 및 진전 등)을 손상역학에 기반하여 역학적으로 기술하고 자체개발한 유한요소해석코드에 탑재하여 이를 전산적으로 시뮬레이션한다. 정도 높은 용접구조물 전산피로시험법의 개발을 위해 용접잔류응력과 재료파라미터를 자체개발한 유한요소해석코드를 통해 구현한다. 개발된 전산피로시험법은 용접구조물의 피로시험 결과와 비교함으로서 제안 기법의 적합성 및 유용성을 검증한다.

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Improvement of Welding Performance of MIG Arc Welding using Superposition Ac Pulse (MIG 아크용접에서의 교류중첩펄스를 이용한 용접성능향상)

  • Kim, Tae-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.10
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    • pp.141-149
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    • 2008
  • Because aluminum has a lighter weight and higher strength than iron, it is frequently used in the transportation industry for the purpose of reducing the weight of a chassis, and thereby increasing fuel efficiency. However, there are some difficulties with arc welding aluminum due to its lower melting point, high thermal conductivity and oxidation coating on its surface. This study proposed using superposition ac pulse MIG arc welding, which has been improved from the pulse waveform of conventional MIG welding. A MIG arc welding power source was developed to test the effectiveness of this method.

Study on an Evaluation of Remote Control Torch Performance to reduce CO2 Welding Defects (CO2 용접결함 감소를 위한 원격 제어 토치 성능 평가 연구)

  • Kim, Jeong-Hyeok;Oh, Seck-Hyeog;Lee, Hae-Gil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.6282-6288
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    • 2014
  • $CO_2$ welding is used widely in the field. On the other hand, welding defects occur when welders cannot adjust the current and voltage needed for welding and have to stop working to adjust the current and voltage, causing sudden cooling down of the welding structure inside a vehicle or tank where the control panel is invisible or when work site is far. This study used three types of existing $CO_2$ welders. This also applied SS400 rolled steel for welding structural purposes for remote control torch welding, perform a welding test through v-groove butt welding with a remote control torch and existing $CO_2$ welding torch, conducted visual inspection on the appearance of a welded top bead. In addition, the appearance quality of the welding part was monitored mainly through penetrant testing and a bending test to evaluate the welding defect reduction and the effect on the performance and compatibility by replacing the existing welder.

Welding Quality Improvement of Inverter Spot Welder by Electrode Movement Control (전극분리 제어에 의한 인버터 스폿용접기의 용접품질 향상)

  • 김재문;김종덕;원충연;최규하;김규식;목형수
    • The Transactions of the Korean Institute of Power Electronics
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    • v.5 no.3
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    • pp.276-284
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    • 2000
  • 저항 스폿용접기에서 용접품질의 보증은 오래 계속 되어온 문제이었다. 본 논문에서는 용접품질과 전극분리와의 관계를 조사하였으며 전극분리가 하나의 제어변수로써 사용될 수 있음을 실험적으로 입증하였다. 피드백신호로서 전극분리를 이용한 퍼지제어에 기초를 둔 용접품질개선을 제시하였다. 저항 스폿용접기의 용접품질은 인장전단강도시험과 같은 파괴적인 검사에 의해 증명되었다. 시험결과는 퍼지 제어기를 이용한 전극분리 제어의 성능이 종래의 정전류 제어와 비교하여 훨씬 더 우수하였다.

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Tensile Testing of Groove Welded Joints Joining Thick-HSA800 Plates (HSA800 후판재의 맞댐용접부 인장강도 실험)

  • Lee, Cheol Ho;Kim, Dae Kyung;Han, Kyu Hong;Park, Chang Hee;Kim, Jin Ho;Lee, Seung Eun;Kim, Do Hwan
    • Journal of Korean Society of Steel Construction
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    • v.25 no.4
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    • pp.431-440
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    • 2013
  • In this study, a standard tensile welded-joint test was conducted to select a welding electrode suitable for recently developed HSA800 steel. Two welding electrodes were available at the time of this study; one was GMAW-based and the other FCAW-based. The tensile test specimens were fabricated by joining 60mm-thick HSA800 plates according to the AWS-prequalified groove welded joint details. Specimens which violate the standard root opening distance (ROD) were also included to see if poor construction tolerance could be accommodated. During fabrication, serious concerns about the welding efficiency of the GMAW-based product were raised by a certified welder. Both welding electrodes showed satisfactory and similar performance from welded joint strength perspective. But groove welded joints made by using the FCAW-based rod consistently showed more ductile and stable behavior. The AISC provisions for PJP joint strength were shown to be very conservative under direct tensile loading. Violating the AWS prequalified ROD by 100% apparently passed the strength criteria, but unusual crater-like fracture surface was observed.

高張力鋼 熔接時의 問題점

  • 김영식
    • Journal of the KSME
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    • v.22 no.3
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    • pp.175-183
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    • 1982
  • 고장력 강재 용접시의 문제점으로 용접균열, 용접부의 취화, 라멜라테어에 관해 그 발생기구와 대책을 기술했다. 고장력강재 용접기조물의 신뢰성과 안전성을 확보하기 위해서는 설계, 시공 단계에서 이상의 문제점에 관한 종합적인 평가와 배려가 이뤄져야 한다. 고장력 강재는 그 강 도를 높이기 위해 각종 합금원소를 첨가하거나 조직 열처리를 행하고 있기 때문에 용접상에 어 려움이 따르고 있다. 따라서 보다 사용성능이 우수한 구조물을 얻기 위해서는 강도가 높으면서도 용접성이 우수한 고장력 강재의 개발이 선행되어야 한다. 우리나라에서도 현재 60Kg/mm$^{2}$급 고장력 장재가 생산되고 있거니와 앞으로 더욱 고장도의 대입열 용접용 강재의 개발에 많은 노력을 기울여야 할 것이다.

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