• Journal of Welding and Joining
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• 제14권6호
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• pp.131-139
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• 1996

The response of the arc sensor using the welding current and/or welding voltage as its outputs has been obtained by the analysis and/or experiments of the static characteristics of arc sensor. But in order to improve the reliability of arc sensor, it is necessary to know its dynamic characteristics. So in this paper, it is presented the dynamic model of arc sensor including the power source, arc voltage, electrode burnoff rate, and wire feed rate. A numerical simulation of the dynamic model of arc sensor was implemented, computing the welding current with input of CTWD. The results of computer simulations and experiments of $CO_2$arc welding showed that a linear relationship between weaving center - weld line distance and current area difference was established. Additionally, a real-time weld seam tracking system interfaced with industrial welding robot was constructed, the result of the weld seam tracking experiment for weld line with an initial offset error of 5$^{\circ}$was good.

• Journal of Welding and Joining
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• 제16권3호
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• pp.55-63
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• 1998

Among the position sensing methods available, the arc sensor which utilizes the electrical signal obtained from the welding arc itself is one of the most prevalently used methods, because it has an advantage that no particular sensing device is necessary and real-time sensing of a groove position is possible directly under the arc. The authors have already developed a seam tracking system that contains a new arc sensor algorithm, which uses the relative welding current variation according to the tip-to-workpiece distance in GMA welding. In this study a torch height control algorithm for automatic weld seam tracking was proposed for completing the previous system, which uses an on-off control technique. To implement the torch height control algorithm during weld seam tracking the system parameters which include 2nd averaging range, weighting factor for 2nd moving averaging, and Z-directional basic compensation distance were determined by experimental analysis. Finally the two different height control methods, one is simple on-off control and the other on-off control using a reference current value , were compared in their tracking abilities.

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 1998년도 춘계학술발표대회 초록개요집
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• pp.10-11
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• 1998

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.43-44
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• 2012

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1994년도 특별강연 및 추계학술발표 개요집
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• pp.134-137
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• 1994

In this study, The mean weld current is used to correct depth direction, and weight-value, specially devised to check right-left deviation by placing more weight on the left- and right-most part of weld current during weaving, to correct weaving direction. The methodology of “design of experiments” was introduced to find out dorminant weld parameters affecting these for values.

• 한국정밀공학회지
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• 제31권11호
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• pp.1007-1013
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• 2014

In this study to improve the productivity, advantage Tandem circumferential weld process of seam tracking system was applied for the laser vision sensor. Weld geometry scanning laser vision sensor and PLC control unit are used to scan correct positioning of welding torch when the program is implemented so that it can correctly track the welding line. The welding experiment was conducted to evaluate the performance of laser vision seam tracking sensor in tandem welding process. The seam tracking several experiments was to determine the reliability of the system, welding experiments relatively good quality welding bead was confirmed. Furthermore, the PLC program for seam tracking was used to confirm the validity of the application of tandem welding process according to the benefits of increased productivity, which is expected to contribute to national competitiveness.

• 대한조선학회 특별논문집
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• 대한조선학회 2013년도 특별논문집
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• pp.73-80
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• 2013

From broad point of view, seam tracking has been one of main issues with respect to welding automation. Several attempts have been successful for seam tracking of fixed weaving width. As a solution of the seam tracking methods for varying groove width, the visual sensors such as CCD cameras have been adopted. Although the vision sensing techniques can achieve high accuracy, the weak point is that well-prepared vision sensor environment should be required to obtain high-quality visual measurements which can be easily affected by significant noises in industrial areas. This paper proposed an alternative seam tracking algorithm for narrow groove. A special measurement device for arc voltage, in this study, is developed to enhance the reliability of the measured welding signals. Based on the developed arc sensor algorithm, an automatic weld-width tracking algorithm is also proposed, which is able to predict the weld-position more accurately. The usefulness of the automatic weld-width tracking algorithm was well verified by applying it to gas tungsten arc welding (GTAW).

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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• pp.40-42
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• 2000

This paper presents a new method of segmenting a one-dimensional signal into a set of features of type(line, Vee-groove, Lap-joint and etc.), A set of requirements for the segmentation process result from the application area, which in this case are laser welding, GMAW(Gas Metal Arc Welding), SAW(Submerged Arc Welding) and high speed tack welding. The algorithm is able to detect an exact welding position in the presence of noise and missing data, yet is reasonably economical to implement

• 한국정밀공학회지
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• 제17권1호
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• pp.45-51
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• 2000

In this Paper a basic technique of gantry robot control system has been developed to weld the curved part of a large structure. A welding robot is designed to rotate torch and make the torch angle normal to the welding surface. The Kalman filter is applied to obtain the smooth welding path signal from the noised Sensing data. A welding path finding algorithm has been developed in Turbo-C language.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.505-506
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• 2013