• Proceedings of the KIEE Conference
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• 2003.04a
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• pp.314-317
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• 2003

높은 정밀도와 고품위 가공이 요구되는 금형제작 등에서 사용되는 고정밀 와이어컷 방전가공기가 고속, 고정밀 가공특성을 갖기 위해서는 무엇보다도 제어와 출력특성이 우수한 고성능의 전원장치가 필요하다. 본 논문에서는 고정밀 와이어컷 방전가공기용 스위칭모드 보조 전원장치로 사용되는 200W 280Vdc 영전압 포워드 컨버터 개발에 대해 기술하고 있다.

• Proceedings of the KAIS Fall Conference
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• 2004.11a
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• pp.56-58
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• 2004

프레스금형의 부품 중에서 펀치와 다이플레이트를 제작하는 방법은 공작기계만을 사용하여 제작하는 경우와 공작기계와 와이어 컷 방전가공기를(W-EDM)를 병행 사용하는 경우가 있다. 그런데 공작기계만을 사용하여 제작 할 때는 금형수명(Die Life)이 200만-230만 스트로크였는데 와이어 컷 방전가공기를 사용한 제작에서는 70만-80만 스트로크에서 금형수명을 다하고 있다. 이것은 W-EDM후에 발생되는 가공변질층으로 예측되므로 W-EDM전과 W-EDM후의 가공면에 대한 SEM촬영을 실시하여 가공변질충의 발생여부를 확인하고 이에 대한 제거방법을 연구하고자 하였다.

• Proceedings of the KAIS Fall Conference
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• 2002.05a
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• pp.59-64
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• 2002

The effect of the numbers of processing on the punch and surface roughness of die block in the W-EDM, which is frequently used to manufacture parts of press die is studied. W-EDM equipment(Sodic A500H), the application of which has increased for its precision, is used in the process three times. To inspect the roughness of the three-time-processed dimension of the punch and the die, the surface roughness measuring instrument(System 5000 of Federal) is used.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.3 no.2
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• pp.69-73
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• 2002

The effect of the numbers of processing on the punch and surface roughness of die block in the W-EDM, which is frequently used to manufacture parts of press die is studied. W-EDM equipment (Sodic A500H), the application of which has increased for its precision, is used in the process three times. To inspect the roughness of the three-time-processed dimension of the punch and the die, the surface roughness measuring instrument (System 5000 of Federal) is used.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.11
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• pp.171-178
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• 2004

This paper presents vibration characteristics of a wire cut discharge machine in which an electro-rheological brake actuator is used to control the wire tension. The ER brake actuator has several advantages including design simplicity, fast response time and real-time controllability. On the basis of the tension level required in the machine an appropriate size of the ER brake actuator is devised. The ER brake actuator is then incorporated with the machine and the field-dependent wire tension is experimentally evaluated. The straightness of the workpiece is also empirically investigated by changing the intensity of the electric field.

• Proceedings of the KIEE Conference
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• 2003.07b
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• pp.1259-1261
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• 2003

고정밀 와이어컷 방전가공기는 높은 정밀도를 갖는 금형제작에 사용되고 있는 공작기계로서 최근 나노단위의 가공기술이 요구되는 산업추세에 발맞추어 고속, 고정밀 가공특성을 갖추도록 전반적인 성능개선이 이루어지고 있다. 본 논문에서는 기존 Thyristor를 이용한 위상제어 방식보다 우수한 특성을 갖는 스위칭모드 방식의 10kW급 직류 전원장치의 개발에 대해 기술하고있다.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.5
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• pp.101-106
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• 2008

In the wire cut electrical discharge machining, the optimal machining parameters setting satisfying the requirements of both high efficiency and good quality is very difficult because its process involves a series of complex physical phenomena and the machining parameters are numerous over diverse range. In this paper, the experimental investigation has been performed to find out the influence of the machining parameters on the machining performance such as cutting speed and surface roughness. The selected experimental parameters are no load voltage, discharge peak current and pulse-off time. The experimental results give the guideline for selecting suitable machining parameters.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.5 no.6
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• pp.511-514
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• 2004

Punch and die plate which are press die parts can be made using machine tool or using both machine tool and W-EDM. When machine tool is used, the die life is 2,000,000 to 230,000 strokes. But with W-EDM, the die life is 700,00 to 800,000 strokes. This can be caused by the process deformation layer after W-EDM. SEM pictures of processed section before and after W-EDM are taken to see if the process deformation layer appeared. Also the elimination method is studied.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.14-18
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• 1996

From the experimental study of Wire-Cut EDM of die-material(SKD-11), machining characteristics such as machining rate, surface roughness and hardness have been observed and evaluated under the conditions varing pulse on time, pulse off time, peak voltage after fixing other conditions. It was found that various operating conditions have significant influences on machining rate, surface roughness. Hardness of workpiece was unaffected by operating conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.06a
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• pp.101-102
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• 2009