• Title/Summary/Keyword: 온간성형

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New Trend of Farication Technology for Sintered Machine Part (최신 소결기계부품의 제조기술동향)

  • Park Dong-Kyu;Kim Yong-Jin
    • Journal of Powder Materials
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    • v.13 no.1 s.54
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    • pp.1-9
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    • 2006
  • 분말야금제품의 $90\%$를 점하는 소결기계부품의 기술동향에 대해서 주요한 재료기술과 제조기술에 초점을 두고, 고강도 혹은 고정도라고 하는 시장의 요구에 대응한 신소결재료의 개발 및 고밀도 혹은 복잡형상에 대응하는 온간성형이나 확산접합등에 관한 제조기술에 대해서 개설했다.

Analysis of Warm Springback Behavior of Mg Sheet for Exterior Part of Mobile Device (모바일기기 외장재 정밀 성형을 위한 마그네슘 판재의 온간 스프링백 특성 분석)

  • Kim, Heung-Gyu;Jeong, Dae-Geun;Choe, Byeong-Hyeon;Im, Tae-Hong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.68-69
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    • 2011
  • 마그네슘 판재의 온간 스프링백 거동 예측을 위한 재료 거동 모델을 고찰하였다. V-굽힘 시험에 관한 기존 문헌의 결과와 비교하여 재료 모델의 타당성을 토하였다. 스프링백 거동의 정량화를 위해 온간 S-rail 프레스금형에 의한 성형 시험을 수행하였다. 성형 시험은 다양한 온도, 속도, 성형깊이 조건에서 수행하였으며 시험 결과를 서로 비교하였다. 재료 모델을 사용하여 S-레일 성형에 따른 스프링백 예측을 위한 유한요소해석을 수행하고 그 결과를 시험 측정값과 비교하였다. 이로부터 재료 모델의 한계와 가능성을 고찰하였다.

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Variation of Material Characteristics of a Hot-formed AZ31 Magnesium Alloy (마그네슘 합금 AZ31의 온간성형과 재료특성변화에 관한 연구)

  • Suh, Chang-Min;Hor, Kwang-Ho;Kim, Hyo-Min;Suh, Min-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.913-919
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    • 2013
  • Magnesium alloys are known to be hard-forming materials at room temperature owing to their material structure. This study analyzes the optimal temperature conditions of warm-forming and the forming process by using a high-pressure laminating test and FM analysis, respectively. The effect of temperature on the fatigue limit was examined from the collected specimens by analyzing the material properties after the fatigue test. The material formed at a temperature of $230^{\circ}C$ shows occasional defects, but the best forming quality was obtained at $270^{\circ}C$. The optimal temperature for the forming process was found to be $250^{\circ}C$ considering the material quality and thermal efficiency. The overall fatigue life of specimens decreases with an increase in the processing temperature. The fatigue limit of AZ31 formed at $250^{\circ}C$ was approximately 100 MPa after $10^6$ cycles.

Densification Behavior of Metal Powder Under Warm Isostatic Pressing with a Metal Mold (금속 몰드를 이용한 금속 분말의 온간 등가압 성형)

  • Park, Jung-Goo;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.838-847
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    • 2004
  • The effect of a metal mold on densification behavior of stainless steel 316L powder was investigated under warm isostatic pressing with a metal mold. We use lead as a metal mold and obtain experimental data of metal mold properties. To simulate densification behavior of metal powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under warm die pressing and warm isostatic pressing with a metal mold. Finite element results were compared with experimental data for densification and deformation of metal powder under warm isostatic pressing and warm die pressing.

Densification behavior of metal powder under warm isostaic pessing with metal mold (금속 몰드를 이용한 금속 분말의 온간 등가압 성형)

  • Park, Jung-Goo;Kim, Ki-Tae
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1352-1357
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    • 2003
  • The effect of the metal mold on densification behavior of stainless steel 316L powder was investigated under warm isostatic pressing with metal mold. We use lead as metal mold and obtain experimental data of metal mold property. To simulate densification of metal powder, the elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under warm die pressing and warm isostatic pressing with metal mold. Finite element results were compared with experimental data for densification and deformation of metal powder under warm isostatic pressing and warm die pressing.

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The Improvement of Bearing-Race Forming Process Using UBET Analysis (베어링레이스의 온간성형에서 UBET 해석에 의한 공정개선 및 유동구속조건의 향상)

  • Kim, Young-Ho;Bae, Won-Byong;Park, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.92-100
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    • 1997
  • An upper-bound elemental technique (UBET) analysis is carried out to improve the material flow and to reduce the load of bearing-race forming process. The UBET analysis, which adapts the advantages of stream function and finite element method, is useful for predicting the profile of complex geometric bound- ary. From the UBET analysis, the forming load, the velocity distribution and the stream line of the deformed billet are determined by minimizing the total power consumption with respect to chosen parameters. The results of present UBET analysis are better than those of previous UBET analysis. Experiments have been carried out with model material plasticine billets at room temperature. The theoretical predictions for forming load and flow pattern(stream line) are in good agreement with the experimental results.

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Powder Metallurgy Process in Bulk Amorphous Alloys (벌크 아몰퍼스 소재의 분말야금 공정기술 동향)

  • Kim, Hwi-Jun;Bae, Jung-Chan;Kim, Do-Hyang
    • Journal of Powder Materials
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    • v.13 no.6 s.59
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    • pp.387-395
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    • 2006
  • 본고에서는 고유한 원자구조에 기인한 우수한 특성으로 인해 구조재료 및 기능재료로서 그 활용이 기대되고 있는 벌크 아몰퍼스 소재에 있어 온간압출, 온간압연, 방전 플라즈마 소결(Spark Plasma Sintering)등 과냉각액체온도구간에서의 점성유동을 이용한 고화성형 공정의 최근 기술동향에 대해 간략히 소개했다.

A Finite Element Analysis for Near-net-shape Forming of Al6061 Powder under Warm Pressing (온간 성형 하에서 Al 합금 분말의 정밀정형에 대한 유한요소해석)

  • Kim, Ki-Tae;Yang, Hoon-Chul;Kim, Jong-Kwang
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.507-512
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    • 2003
  • A finite element analysis for near-net-shape forming of Al6061 powder was performed under warm pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain parts with better density distributions. To simulate densification and deformed shape of a powder compact during warm pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm pressing.

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