• Title/Summary/Keyword: 예열효과

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Evaluation of weldability of Al 6061 and 5052 alloy by using GMAW and Plasma-GMA welding (GMAW, Plasma-GMA Hybrid 용접을 이용한 Al 5052, 6061 합금의 용접성 평가)

  • Ahn, Young-Nam;Kim, Cheol-Hee;Choi, Jin-Kang
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.42-42
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    • 2010
  • 알루미늄 합금은 질량 대비 강도가 우수하고 내식성 및 저온 특성이 양호하여 구조재로서 널리 사용되고 있다. 또한 그 사용 추세가 점점 증가 하고 있으며 알루미늄 합금의 용접을 위해 현재까지 다양한 용접 공정이 적용되었다. 일반적으로 GMAW, GTAW 등의 아크 용접과 박판의 경우 저항 점용접, 그 외의 $CO_2$ laser, Nd:YAG laser와 같은 고밀도 에너지 용접 공정에 의한 연구 결과들이 많이 발표 되었다. 하지만 알루미늄 합금의 특성 상 용접부에 기공과 균열과 같은 결함들이 각 공정에서 많이 발생하며 이러한 결함을 감소시키기 위한 용접기술에 관해 많은 연구가 진행되고 있다. 본 연구에서는 GMAW, Plasma-GMAW 공정을 적용하여 알루미늄 합금의 용접특성을 비교하였다. 알루미늄 합금 Al 5052, Al 6061 4mm 두께 모재에 대해 BOP(Bead On Plate) 용접실험을 실시하였으며 생산성 측면에서 각 공정에 따라 완전 용입 시 최대 용접 속도를 측정하여 비교하였다. 용접 품질 측면에서는 비드 표면 및 단면을 검사하고 인장시험을 수행하였으며, 용접 기공과 균열을 X-ray 촬영을 통해 비교하였다. 또한 고속카메라 촬영을 통해 용접 중 플라즈마로 인한 산화막 제거 효과를 확인하고 각 공정별 용접 시작부의 아크 안정성을 평가하였다. 인장시험 결과 모든 모드에서 모재에서 파단됨을 확인 하였고, Plasma-GMAW 공정의 경우 플라즈마의 예열효과로 인하여 GMAW 보다 완전용입 기준 용접속도가 빨랐으며, 청정작용도 우수한 것으로 확인되었다.

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A Study on the Preheating Effect of Multi-Heat Sources using Laser Plasma in the Thermally Assisted Machining of a High-Melting-Point Material (고융점 소재의 열 보조 가공에서 레이저 -플라즈마 다중열원의 예열 효과에 대한 연구)

  • Lee, Choon-Man;Kim, Seong-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.93-98
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    • 2019
  • Recently, with the development of the aerospace and automotive industries, the demand for high-melting-point materials has increased. However, high-melting-point materials are difficult to cut through conventional machining methods. Thermally assisted machining (TAM) is a method for improving the machinability by preheating the materials. A laser, the most commonly used device for TAM, has high efficiency through local preheating but is not sufficient for maintaining a high preheating temperature due to rapid cooling. However, the use of multi-heat sources can supplement the disadvantage of a single heat source. The high preheating temperature can be maintained with a wide and deep heat-affected zone (HAZ) by multi-heat sources. The purpose of this study is to analyze the preheating effects of multi-heat sources using laser plasma. Thermal analysis and preheating experiments were carried out. As a result, the high preheating effect of multi-heat sources compared with a single heat source was verified.

폐열활용 공정개선 에너지절감효과 톡톡

  • 에너지절약전문기업협회
    • The Magazine for Energy Service Companies
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    • s.21
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    • pp.20-23
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    • 2003
  • 목포 대불공단에 위치한 케이씨㈜(구, 한국화학)는 작년 10월부터,올 1월까지 응축수회수시스템, 감압 및 트랩개선, 보일러 공기예열기 설치 등 공정개선 ESCO사업을 시행해 연간 약 3억9천만원에 달하는 에너지비용을 절약하고 있다. 자금력과 전문인력확보가 어려운 중소기업에 있어서 ESCO사업은 자금부담을 크게 줄일 수 있을 뿐 아니라 ESCO의 우수한 맨파워를 활용함으로써 전문기술력을 제공받는 효과가 기대된다.

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Performance of Annealed Polyacrylonitrile Nanofiltration Membrane (아닐링된 폴리아크릴로니트릴 나노막의 성능)

  • Lee Kew-Ho;Kim In-Chul
    • Membrane Journal
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    • v.15 no.1
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    • pp.15-21
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    • 2005
  • The integrally skinned asymmetric PAN ultrafiltration membranes were annealed for reducing the pore size. The effect of the chemical structure of two PAN polymers (homo- and copolymer) on annealing was investigated. The annealing of PAN polymer was strongly affected by the chemical structure of the polymer. In other words, the annealing effect of the copolymer was much larger than that of the homopolymer due to its less rigid structure of the main chain. Before annealing, the membranes were usually preheated in water in terms of the complete removal of remained solvents in the membranes. The annealing effect was bigger when no preheating. However, the preheating of the membrane before annealing at high temperatures leads to an increase in the pore size of membranes. The surface of the membranes was slightly negative and the salt rejection of PAN nanofiltration membrane was in the following order: R(Na₂SO₄) > R(NaCl) > R(MgSO₄) > R(CaCl₂). This salt rejection behavior could be explained by the Donnan equilibrium and the electroneutrality.

레저보트용 선외기 간접냉각방식 및 선체구조 고찰

  • Jeon, Seung-Hwan;Jeong, Jong-Seok;Jeong, Bo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2016.05a
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    • pp.96-97
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    • 2016
  • 레저 및 어업용 4cycle 선외기(Outboard engine)의 엔진냉각은 해수에 의한 직접냉각방식을 이용하고 있다. 이 연구에서는 청수에 의한 간접냉각방식(CCS, Crossed cooling system)의 도입 가눙성을 고찰하고자 하였다. 이 방식을 적용할 경우, 특히 핵심부품인 실리더블록의 부식을 막을 수 있어 엔진수명이 2배 이상 증가하고, 예열시간단축으로 인한 연료절감 및 유지관리편의성 등 엔진성능을 높여주는 효과를 기대할 수 있다.

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Dehydration Reaction of Phosphogypsum in a Fluidized Bed Reactor (유동화 반응조에서의 인산석고의 탈수반응에 관한 연구)

  • Il Hyun Park;Shin Hwan Ihn;Youn Soo Sohn
    • Journal of the Korean Chemical Society
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    • v.24 no.4
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    • pp.329-336
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    • 1980
  • A domestic phosphogypsum was calcined in a batch type fluidized bed reactor at various reaction temperatures ranging 90∼180$^{\circ}$ without and with an alkaline additive amounting up to 5% of gypsum, and physical properties of the resultant products were compared following their characterization by X-ray diffraction pattern and DTA. It has been found that dehydration reactions were uniformly carried out in the fluidized bed reactor and only hemihydrate was obtained at 90$^{\circ}$ whereas at higher temperatures dehydration reaction progressed further. When gypsum was charged to the reactor preheated at over 140$^{\circ}$, a considerable degree of dehydration occurred before the reactant reached the initially set reactor temperature and in particular, at over 160$^{\circ}$ most of dehydration reaction was performed prior to the present reactor temperature. However, it has been found that gypsum mostly transforms into hemihydrate around the reactant temperature of 140$^{\circ}$ while transformation into anhydrite mostly occurs around $160^{\circ}C.$ When calcium hydroxide was added to gypsum in the reactor, the optimum physical properties of the calcined product were obtained at the weight ratio of $Ca(OH_2)/P_2O_5$ = 3.2.

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Studies on the Kimchi Pasteurization -Part 1. Method of Kimchi Pasteurization with Chinese Cabbage Kimchi and its Effect on the Storage- (김치의 순간살균방법(瞬間殺菌方法) -제1보(第-報). 배추 김치의 순간살균방법(瞬間殺菌方法)과 살균효과(殺菌效果)-)

  • Lee, Nam-Jin;Chun, Jae-Kun
    • Applied Biological Chemistry
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    • v.24 no.4
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    • pp.213-217
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    • 1981
  • A Kimchi pasteurizer consisting of preheating, holding, cooling and liquid separation sections was built with copper tubing coil and glasses. The liquid portion of a Chiness Cabbage Kimchi prepared with 3% NaCl solution was preheated and held for 3 minutes at sterilization temperature. Thereafter it was cooled momentarily and recombined with the untreated solid part of Kimchi At four different temperatures of $68^{\circ}$, $75^{\circ}$, $81^{\circ}$ and $85^{\circ}C$ Kimchi was sterilized and examined for the sterilization effects by measuring acid and pH changes of the Kimchi when stored at $15^{\circ}C$. The shelf-life of sterilized Kimchi was prolonged by two folds compared with the untreated one. When Kimchi was sterilized at different maturing stages. the less cured one prolonged its shelf-life more effectively.

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Effects of Preheating Treatment and Chitosan Addition on the Textural Properties of Korean Radish during Salting (무의 염장과정 중 조직감의 변화에 대한 예열처리 및 Chitosan 첨가효과)

  • Rhee, Hee-Seoup;Lee, Gui-Ju
    • Journal of the Korean Society of Food Culture
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    • v.9 no.1
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    • pp.53-59
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    • 1994
  • This study was attempted to investigate the effects of preheating treatment and chitosan addition on the textural properties of Korean radish during salting. For this study, we determined the changes in textural properties by compression, puncture, cutting tests respectively and the changes in pectin fractions were also determined. Sensory parameters such as hardness, crispness and toughness were evaluated by sensory analysis and their results were correlated with those by Instron. The results were as follows. The compression force of nonpreheated Korean radish was increased by chitosan addition, whereas that of preheated one was decreased during salting. The puncture force from all the samples of Korean radish decreased, however, chitosan addition showed higher puncture force. The cutting force of nonpreheated Korean radish increased during salting and those from nonpreheated and preheated ones were increased by chitosan addition. During salting hot water soluble pectin(HWSP) of nonpreheated Korean radish increased and 0.4% Na-hexametaphosphate soluble pectin(HXSP) and 0.05 N-HCl soluble pectin(HCISP) decreased respectively. However, HXSP was decreased by preheating treatment. On the contrary, the results were reversed by chitosan addition. Hardness and crispness of nonpreheated Korean radish decreased and toughness increased respectively during salting. However, toughness was decreased by preheating treatment and hardness was increased by chitosan addition. Compression and puncture forces were highly correlated with sensory parameters such as hardness and crispness, whereas cutting force was more correlated with toughness. From these results, it seems that the textural properties were improved by chitosan addition in both nonpreheated and preheated Korean radish. The preheating treatment was effective in the early stage of salting. However, combination of both treatments showed little effect during salting.

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우주용 카메라 열제어장치(Cooling Unit) 개발

  • Lee, Deok-Gyu;Lee, Eung-Sik;Jang, Su-Yeong;Lee, Seung-Hun;Gang, Seok-Bong
    • Bulletin of the Korean Space Science Society
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    • 2009.10a
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    • pp.50.1-50.1
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    • 2009
  • 광학탑재체 열제어 시스템(Cooling Unit)은 광학카메라가 우주환경 하에서 작동시 영상검출기(FPA)에서 발생하는 열을 효과적으로 발열하여 영상검출기의 온도를 최적으로 제어하는 시스템이다. 영상검출기(FPA)의 1회 orbit은 100분이며, 예열기간(Preheating) 최대 10분 동안 147W를 발열하고, 촬영기간(Imaging) 10분 동안 147W를 발열하여 1회 orbit 평균 32.6W를 발열하고, Parasitic heat load 15W를 고려하면 1회 orbit당 평균 총 50W를 발열 한다. 열제어 시스템은 50W를 효과적으로 발열하여 영상검출기의 온도를 $14^{\circ}C{\sim}26^{\circ}C$로 제어한다. 열제어 시스템은 Buffer Mass, Heat Pipe, Radiator로 구성된다. 열제에 시스템의 성능규격은 열주기시험, 열진공하 열전도시험 및 진동시험을 통하여 검증한다. 이 논문에서는 국내 기술로 개발되는 우주용 카메라 열제어 장치의 설계 및 해석, 제작현황 등을 소개하고자 한다.

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