• 대한조선학회지
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• 제27권4호
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• pp.51-57
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• 1990

구조물을 용접할 시에는 열전도에 따른 온도 분포의 불균일에 의해 구조물에서 잔류 응력 및 변형이 발생되게 된다. 열전도에 따른 구조물의 거동을 기술하기 위해서는 열탄소성해석이 필요하게 되는데, 본 연구에서는 1차원 적층보 이론을 이용해서 보의 변형 및 잔류 응력을 계산하였다. 기존의 1차원 열탄소성 해석에서는 용접 길이가 무한해야만 성립하는 평형조건을 이용하고 있고, 경계 조건이 적절히 반영되지 못하는 제한성이 있었다. 그러나 증분 유한 요소법에 기초한 적층보 이론은 이런 제한성을 극복할 수 있다. 2차원 열탄소성 해석에서는 자유도의 증가에 따라 계산 시간이 방대해 지고, 변형 계산시에는 부정확성이 있는데에 비하여 적층보 해석에서는 2차원 해석과 같이 보 깊이 방향의 재료 성질 변화도 고려할 수 있고, 2차원 해석에 비해 자유도가 대폭 감소되었으며, 변형 계산에서도 실험치와 잘 부합되고 있다.

• 한국정밀공학회지
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• 제17권6호
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• pp.199-209
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• 2000

Particles reinforced MMCs have higher specific modulus, higher specific strength, better properties at elevated temperatures and better wear resistance than monolithic metals. But the coefficient of thermal expansion(CTE) of Al6061 is 5 times larger than that of SiCp. The discrepancy of CTE makes some residual stresses inside of MMCs. This work investigates Si$C_p$/Al6061 composites at high temperatures in the microscopic view by three-dimensional elasto-plastic finite element analyses and compares the analytical results with the experimental ones. The theoretical model is not able to consider the nonuniform shape of particle. So the shape of particle is assumed to be perfect global shape. And also particle distribution is not homogeneous in experimental specimen. It is assumed to be homogeneous in simulation model. The type of particle distribution is face-centered cubic array(FCC array). Furthermore, non-homogeneous distribution is modeled by combination of several volume fractions.

• 한국생산제조학회지
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• 제9권3호
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• pp.69-75
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• 2000

The object of the research is to estimate for pearlite structure of quenched carbon steels. The effects of temperature on physical properties metallic structures and the latent heat by phase transformation were considered. In this study a set of constitutive equations relevant to the analysis of thermo-elasto plastic materials with pearlite phase transformation during quenching process way presented on the basis of continuum thermo-dynamics. The iso-thermal transformation curve of the SM50C was formlated by cubic spline curve. The formulated equations of evolution in pearlite transformation was used for structure analysis. The volume fraction of pearlite was obtained from the results of calculated metallic structure by Finite element equation.

• 한국정밀공학회지
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• 제15권6호
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• pp.124-138
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• 1998

Particles reinforced MMCs have many advantages over monolithic metals including a higher specific modulus, higher specific strength, better properties at elevated temperatures and better wear resistance. SiC$_p$/A16061 composites have good results in its mechanical properties. This work investigates SiC$_p$/A16061 composites in the microscopic view and compares the analytical results with the experimental ones. The discrepancy of the material properties between the reinforced particle, SiC$_p$, and the matrix material, A16061 appears to be so significant. Especially the coefficient of thermal expansion(CTE) of A16061 is 5 times larger than that of SiC$_p$. Thermal residual stress in MMCs is induced at high temperatures. The shape of particle is various but the theoretical model is not able to consider the nonuniform shape. Particle distribution is not homogeneous in experimental specimen. However, it is assumed to be homogeneous in simulation model. The shapes of particles are assumed to be not only perfect global but hexahedral shapes. The types of particle distribution are two - simple cubic array(SC array) and face-centered cubic array(FCC array).

• 한국정밀공학회지
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• 제16권1호통권94호
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• pp.227-237
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• 1999

As the interface bonding phenomenon between the matrix and the reinforcements has a large effect on the mechanical properties of MMCs, a sugestion of the strength analysis technique considering the residual stress and the interface bonding phenomenon is very important for the design of pans and the estimation of fatigue behavior. In this paper the three dimensional finite element anaysis is performed during the elasto-plastic deformation of the particulate reinforced metal matrix composites. It was analyzed with the volume fractions in view of microscale. Bonding strength. interface separation and matrix void growth between the matrix and the reinforcements will be predicted on deformation under tensile loading. An interface seperation is estimated by the fracture criterion which is a critical value of generalized plastic work per unit volume. The shape of the reinforcement is assumed to be a perfect sphere. And the type of the reinforcement distribution is assumed as FCC array. The thermal residual stress in MMCs is induced by the heat treatment. It is included at the simulation as an initial residual stress. The element birth and death method of the ANSYS program is used for the estimation of the interface bonding strength, void generation and propagation. It is assumed that the fracture in the matrix region begin to occur under the external loading when the plastic work per unit volume is equal to the critical value. The fracture strain will be defined. The experimental data of the extruded $SiC_p$>/606l Al composites are compared with the theoretical results.

• 한국강구조학회 논문집
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• 제16권5호통권72호
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• pp.519-528
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• 2004

대부분의 용접재는 용접 후 빠른 속도로 냉각하는 과정에서 재료조직의 변화, 즉 상변태(마르텐사이트변태)가 일어난다. 그리고 이러한 상변태에 의한 체적의 팽창은 특히 고강도강재의 용접시 용접부의 잔류응력완화에 기여한다. 따라서 고강도강을 적용한 강구조물 접합부의 잔류응력 특징을 파악하기 위해서는 고강도강 용접시 상변태가 잔류응력완화에 미치는 효과를 정량적으로 평가할 수 있는 수치적 모델을 확립해야 한다. 본 연구에서는 고강도강 용접시 상변태에 의한 체적의 팽창이 잔류응력 완화에 미치는 영향을 잔류응력 측정 실험을 통하여 조사하였고, 이를 바탕으로 상변태에 의한 잔류응력완화를 고려한 고강도강 및 이종강재 용접접합부의 잔류응력 특징을 3차원 열탄소성 해석기법 개발을 통하여 재현하였다.