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FE-Simulation and Measurement of the Residual Stress in Al6061 During T6 Heat Treatment (Al6061-T6 열처리 잔류응력의 유한요소해석 및 측정)

  • Ko, Dae-Hoon;Kim, Tae-Jung;Lim, Hak-Jin;Lee, Jung-Min;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.717-722
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    • 2011
  • The purpose of this study is to predict the residual stress in Al6061 during T6 heat treatment. In this study, the variable residual stress in case of the solid solution($530^{\circ}C$, 2h) and artificial ageing($175^{\circ}C$, 9h) of Al6061 subjected to T6 heat treatment is determined at different ageing times. A heat treatment experiment is conducted to determine the heat transfer coefficient, on the basis of which the residual stress during the T6 heat treatment is predicted. In order to take into account the relaxation of residual stress during artificial ageing, a Zener-Wert-Avrami function is used and elasto-plastic nonlinear analysis is conducted through FE-simulation. Further, the residual stress is measured by using the X-ray diffraction(XRD) method, and the result is compared with the result from the FE-simulation. It is found that the residual stress predicted form the FE-simulation is in good agreement with the residual stress measured by using the XRD method.

A Study on the Silica Removal in Primary System using the Membrane Process (막 분리 공정을 이용한 1차 계통 실리카 제거에 관한 연구)

  • Kim Bong-Jin;Lee Sang-Jin;Yang Ho-Yeon;Kim Kyung-Duk;Jung Hee-Chul;Jo Hang-Rae
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.06a
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    • pp.137-144
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    • 2005
  • Silica in primary system combines with an alkali grammatical particle metal and forms the zeolite layer which is hindering the heat transfer on the surface of the cladding. Zeolite layer becomes the cause of the damage in this way. The problems of the NPP's primary system have been issued steadily by EPRI. Through a series of experiments of the laboratory scale, we confirmed the applicability of NF membrane for silica removal, as silica rejection rate of NF membrane is about $60\;{\sim}\;70\%$ and boron rejection rate is about $10\;{\sim}\;20\%$. We accomplished a site experiment about four NF membranes manufactured by FilmTec and Osmonics Inc. In experiment using 400L of SFP water, when operation pressure is $10kg_{f}/cm^2$, we confirmed that the silica rejection rate of NF90-2540 manufactured by FilmTec Inc. is about $98\%$, boron rejection rate is about $43\%$. The silica rejection rate of NF270-2540 is about $38\%$, boron rejection rate is about $3.5\%$. Afterward, through additional experiments, such as long term characteristic experiments, we are going to design a optimum NF membrane system for silica removal.

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Studies on the Heat Penetration and Pasteurization Conditions of Retort Pouch Kimchi (Retort Pouch 김치의 전열특성(專熱特性)과 살균조건(殺菌條件)에 관한 연구(硏究))

  • Pyun, Yu-Ryang;Shin, Seung-Kyoo;Kim, Ju-Bong;Cho, Eun-Kyung
    • Korean Journal of Food Science and Technology
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    • v.15 no.4
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    • pp.414-420
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    • 1983
  • Heating characteristics for retort pouches of Kimchi heated in hot water were determined as a function of various parameters for processing. Processing conditions in laboratory and commercial retort were also evaluated on the basis of storage test. D values for Lactobacillus plantarum isolated from test sample ranged from $D^{1.08}\;to\;D^{0.18}$ and z value was $10.5^{\circ}C$. Thermal diffusivity of Kimchi increased from 1.15 to $1.44{\times}10^{-3}cm/s$ by blanching for 15 min at $80^{\circ}C$. The rate of heat penetration was significantly decreased with increasing the thickness of the pouch although the decreases was less significant below 1.0cm thickness. Increasing in the ratio of solid to syrup up to 90:10 proportionately decreased $f_h$ value, but above the ratio $f_h$ values were nearly constant.

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The study of developing the freezing seal isolation method for the pre insulated heat transfer pipe (이중보온 열수송관에 대한 동결차수공법개발에 관한 연구)

  • You, Byounghee;Ahn, Changkoo;Kim, Woocheol;Shin, Ikho
    • Journal of Energy Engineering
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    • v.26 no.3
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    • pp.105-112
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    • 2017
  • A lot of piping systems have been used from nuclear power systems to water supply systems. The maintenance of the piping systems is needed to ensure proper operation of the piping systems. Failure of the large pipe systems especially such as KDHC(Korea District Heating Corporation) can be a matter directly related to the enterprise productivity and profitability. It can also lead to very important issues in promoting public safety and convenience. Therefore a method of quick and safety repairs have been emerged as the most important problem. In this study, freezing seal isolation method using liquid nitrogen cryogenic refrigerant was developed for the maintenance of a pre insulated heat transport pipe of KDHC with a diameter of 300 mm. In this study, by employing computational analysis techniques we performed the flow and heat transfer analysis for the targeted pre insulated heat transfer pipe and freezing seal jacket(ice-Plug) and have selected for optimal system. The detailed design model based on the results of the computational analysis finally was produced. A laboratory-scale test apparatus were designed and the freezing seal isolation self-test carried out. Also the performance assessment tests in the test bed of KDHC were carried out for on-site application.

Study on the Heat Transfer Characteristics of Warm Needle Materials in Korean Medicine (온침소재의 열전달특성에 관한 연구)

  • Yeo, Sujung;Chung, Jee Hyun;Kim, Young-Kon;Koo, Sungtae;Lee, Min Kyu;Lim, Sabina
    • Korean Journal of Acupuncture
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    • v.31 no.3
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    • pp.125-135
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    • 2014
  • Objectives : Warm needling is the method combining the effects of acupuncture and moxibustion. In modern clinics, warm needling is only affected by treatment time or frequency. We need to study the physical characteristics of warm needles currently used in clinics in order to develop more efficient and economical treatments. Methods : We collected various warm needle specimens and analyzed chemical constitutions, measured heat transfer velocity, micro Vicker's hardness and specific resistance. We studied the relationship between heat transfer velocity and micro Vicker's hardness as well as that between heat transfer velocity and specific resistance. Results : The heat transfer velocity of the Silver_HL was 3.3 mm/sec, of the Au alloy group was 1.3~2.6 mm/sec, and Silver_IN, Silver_ZK and SS groups was less than 0.3 mm/sec. We therefore concluded that the needle composed of Ag has the best heat transfer velocity. In the Micro Vicker's hardness test, Vicker's hardness of the Au alloy group was 159~170 Hv, of Silver_HL was 181 Hv, and of the Silver_IN, Silver_ZK, SS group was 450.8~519 Hv. In the Silver_IN, Silver_ZK and SS groups, hardness was inversely proportial to thermal conductivity. In the specific resistance test, the specific resistance of Silver_HL was the lowest, that of the Au alloy group was the second lowest, and that of the Silver_IN, Silver_ZK, SS groups were the highest. Conclusions : We concluded that the needle composed of Ag has the best heat transfer velocity, highest electric conductivity and thermal conductivity, therefore the needle composed of Ag is suitable for warm needling.

Effects of Various Drying Methods of Agar-gel on Dried-agar Quality (한천(寒天) 추출물(抽出物)의 건조방법(乾燥方法)에 따른 한천(寒天)의 품질(品質))

  • Rhee, Chul;Bae, Song-Hwan
    • Korean Journal of Food Science and Technology
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    • v.16 no.1
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    • pp.78-82
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    • 1984
  • Effects of various drying conditions of agar gel on the physico-chemical properties of dried agar were investigated. For drying of the agar gel$(1.0{\times}1.0{\times}34.0cm)$ by means of sun drying, simple solar drying, hot-air drying ($30^{\circ}C$, control, natural convection), hot-air drying ($30^{\circ}C$, pretreatment, natural convection) and freeze drying, it took 96, 75, 67, 50 and 21 hours, respectively. The gel strengths of dried agar gel prepared by sun drying, solar drying, freeze drying and spray drying were320, 370, 270 and $360g/cm^2$, respectively and that of hot air-dried agar gel was influenced by drying temperature, pretreatment an mode of heat transfer. The gel strength, the gelation temperature and other quality index of spray-dried agar were not inferior to those of sun-dried agar, but it was not expected to be economical because of it recovery rate. In case of hot air drying, the gel strength value of agar increased as the drying rate increased. No significant differences among various products were noted in the gelation temperature, the melting temperature, the ash and $SO_3$ content.

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The Heat Pump Application to the Food Concentration (열 펌프의 식품 농축에의 이용 연구)

  • Park, Noh-Hyun;Kim, Byeong-Sam;Kang, Tong-Sam;Shin, Dong-Hwa
    • Korean Journal of Food Science and Technology
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    • v.19 no.6
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    • pp.486-491
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    • 1987
  • The performance and applicability to food concentration of heat pump were investigated. During heating the water of spa from $43^{\circ}C$ to $51^{\circ}C$, COP's of heat pump (R-12, 150 HP) were 4.03 at heating part and 3.5 at cooling part. And, the efficiency of compressor (${\alpha}$) was 0.477 While the city water was heated to $39^{\circ}C$ by heat pump (R-22, 10 HP), its COP's were 3.0 at heating part and 1.87 at cooling part. During concentrations sucrose solution by centrifugal evaporator (ALFA-LAVAL CO, CTIB) with heat pump, heat capacity for condensating water vapor was required greater 15% than the latent heat for concentrating and then the overall heat transfer coefficient was $1196\;Kcal/m^{2}.\;h.\;^{\circ}C$. When low temperature concentration ($30-35^{\circ}C$, 28-40 Torr) of garlic extract was carried out by the water of $60^{\circ}C$ and $15^{\circ}C$ adjusted by heat pump, the ratio of heat capacity for concentrating vs. that for condensating of water vapor was 0.961.

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Development and Validation of Inner Environment Prediction Model for Glass Greenhouse using CFD (CFD를 이용한 유리온실 내부 환경 예측 모델 개발 및 검증)

  • Jeong, In Seon;Lee, Chung Geon;Cho, La Hoon;Park, Sun Yong;Kim, Min Jun;Kim, Seok Jun;Kim, Dae Hyun
    • Journal of Bio-Environment Control
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    • v.29 no.3
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    • pp.285-292
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    • 2020
  • Because the inner environment of greenhouse has a direct impact on crop production, many studies have been performed to develop technologies for controlling the environment in the greenhouse. However, it is difficult to apply the technology developed to all greenhouses because those studies were conducted through empirical experiments in specific greenhouses. It takes a lot of time and cost to develop the models that can be applicable to all greenhouse in real situation. Therefore studies are underway to solve this problem using computer-based simulation techniques. In this study, a model was developed to predict the inner environment of glass greenhouse using CFD simulation method. The developed model was validated using primary and secondary heating experiment and daytime greenhouse inner temperature data. As a result of comparing the measured and predicted value, the mean temperature and uniformity were 2.62℃ and 2.92%p higher in the predicted value, respectively. R2 was 0.9628, confirming that the measured and the predicted values showed similar tendency. In the future, the model needs to improve by applying the shape of the greenhouse and the position of the inner heat exchanger for efficient thermal energy management of the greenhouse.

An Analysis of the Loss of Residual Heat Removal System Event for Pressurized Water Reactor at Reduced Inventory Operation (가압경수로의 저수위 운전시 잔열제거계통 상실사고에 대한 분석)

  • Han, Kee-Soo;Song, Jin-Ho
    • Nuclear Engineering and Technology
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    • v.27 no.5
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    • pp.645-660
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    • 1995
  • The loss of Residual Heat Removal System (RHRS) event during reduced inventory operation for the Korean Standard Nuclear Power Plants (KSNPPS) is simulated by RELAP5/MOD3 and RELAP5/MOD3.1 Tn cases are considered : Base case for an intact Reactor Coolant System (RCS) with no tent and a vent case for an open system. Comparative simulations of base case are peformed by RELAP5/MOD3 and RELAP5/MOD3. 1 computer codes. The results of too simulations are generally in good qualitative and quantitative agreement. However, since the results of RELAP5/MOD3 simulation reveals the deficiency of RELAP5/MOD3 wall heat model, the RELAP5/AOD3.1 computer code is used for the simulation of the vent case. The analysis result of base case show that two steam generators are insufficient to remove decay heat at one day after shutdown, where the RCS is closed. The RCS pressure increased continuously and reached the RCS temporary boundaries design pressure of 0.24 MPa around 4,000 seconds. In the vent case with a flow capacity equivalent to three times the capacity of Pressurizer Safety Valve (PSV), it is shown that the RCS Pressure does not reach 0.24 MPa and core uncovery does not occur until 10,000 seconds. The detailed discussions on the results of this study suggest the feasibility of RELAP5/AOD3.1 as an analysis tool for the simulation of the loss of RHRS event at reduced inventory operation. The results of this study also provide insight for the determination of proper vent capacity.

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A Study on the Fire Resistance Performance of RC Structure Void Slab Using The Lightweight Hollow Sphere (경량 중공체를 적용한 RC조 중공슬래브의 내화성능에 관한 연구)

  • Cho, Bum-Yean;Yeo, In-Hwan;Kim, Heung-Youl;Kim, Hyung-Jun;Kwon, In-Kyu
    • Fire Science and Engineering
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    • v.25 no.6
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    • pp.89-97
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    • 2011
  • This study is for evaluating the fire resistance performance (1~2 h) of the RC Structure void slab using the Lightweight Hollow Sphere, which can reduce the unnecessary dynamic part of removing the central concrete. For this experiment, we set up depth of concrete cover, live load, and span length as the factors. The result comes out with all the slabs under those conditions can ensure the goal fire resistance performance (120 min). And among these factors, the resisting capability changes more sensitively with the live load rather than the thickness of cover. And the shorter span length could assure the better the fire resistance performance. The result observing the character in high temperature of the Lightweight Hollow Sphere which does not used as existing RC structure slab, a delay section in temperature change is occurred due to the Glass Transition in $100^{\circ}C$. And heat transfer by conduction does not occur at lightweight hollow sphere because the polystyrene in EPS (Expanded Polystyrene) melts point in $185^{\circ}C$. Therefore temperature at lightweight hollow sphere is lower than the concrete and rebar.