• Title/Summary/Keyword: 열전기 모듈

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주석 전기도금과 열압착본딩을 이용한 Bi2Te3계 열전모듈의 제작

  • Yun, Jong-Chan;Choe, Jun-Yeong;Son, In-Jun;Jo, Sang-Heum;Park, Gwan-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.129-129
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    • 2017
  • 열전재료는 열에너지를 전기에너지로 또는 전기에너지를 열에너지로 직접 변환하는데 가장 널리 사용되는 재료이다. $Bi_2Te_3$계 열전 재료는 400K 이하의 비교적 저온 영역에서 높은 성능지수(Dimensionless Figure of merit, ZT($={\alpha}2{\sigma}T/{\kappa}$, ${\alpha}$: 제백계수, ${\sigma}$: 전기전도도, T: 절대온도, ${\kappa}$: 열전도도))를 나타내는 열전재료이며 자동차 시트나 정수기 등에 응용되고 있다. 열전모듈은 제조시 수십 개에서 수백 개 이상의 n형 및 p형 열전소자를 알루미나($Al_2O_3$)와 같은 세라믹 기판(substrate) 상에 접합된 동 전극 위에 전기적으로 서로 직렬로 접합시켜 제조한다. 기존의 열전모듈의 제조방법에는 동 전극 위에 위에 Sn합금 분말과 플럭스(flux)의 혼합물인 솔더페이스트를 스크린 인쇄법을 사용하여 동 전극에 도포한 다음, 그 위에 열전소자를 얹고 약 520K의 열풍을 가하여 솔더를 용융시켜 열전소자와 동 전극을 접합시킨다. 스크린 인쇄법에서는 인쇄 압력이 일정하지 않으면, 솔더페이스트 층의 두께가 균일하지 않게 되어 열전소자 접합부의 불량을 유발시킨다. 그러나 열모듈은 단 하나의 접합 불량이 모듈 전체의 열전변환성능에 심각한 영향을 줄 수 있기 때문에 본 연구에서는 이러한 문제점을 해결하기 위해, 솔더페이스트를 도포하지 않고 열전소자를 직접 동 전극과 접합할 수 있는 방법을 고안하였다. 무전해도금을 이용한 니켈층을 형성시킨 $Bi_2Te_3$계 열전소자 표면에 약 $50{\mu}m$의 주석도금층을 전기도금법을 구사하여 형성시켰다. 그 후, wire cutting을 통하여 $3mm{\times}3mm{\times}3mm$의 크기로 절단한 주석도금된 열전소자를 동 전극에 얹고 1.1KPa의 압력을 가하면서 523K의 핫플레이트 위에서 3분간 방치하여 직접(direct) 열압착 접합을 실시하였다. 접합부의 단면을 SEM을 이용하여 관찰한 결과, 동 전극과 열전소자 사이의 계면에 용융 후 응고된 주석층이 결함없이 균일하게 형성된 양호한 접합부를 관찰할 수 있었다. 따라서, 솔더페이스트를 이용하지 않고, 열전소자 표면에 주석도금을 실시한 후, 동 전극과 직접 열압착 본딩을 실시하는 방법은 균일한 접합계면을 얻을 수 있는 새로운 공정으로 기대된다.

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Effects of Thermoelectric Module Arrangement on the Performance of a Thermoelectric Air-Cooling System (열전모듈 냉방기에서 열전모듈의 개수 및 전원배열이 시스템의 성능에 미치는 영향)

  • Hwang, Jun;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.2
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    • pp.162-168
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    • 2007
  • This paper presents the effects of thermoelectric module arrangement on the cooling performance of an air conditioner using thermoelectric module. A prototype of air cooling system, employing several thermoelectric modules, has been designed and built. The evaporative cooling technique is adopted for hot side of the module. The number of thermoelectric module in the system has been varied in the range of $2{\sim}8$. The optimal operation conditions, such as input power to the thermoelectric module, fans and pump, have been determined for each arrangement of the system and the cooling performance has been compared under the optimal operation. It is found that both cooling capacity and COP are increased as the number of thermoelectric module increased. It is also found that cooling capacity can be improved by connecting the thermoelectric modules in series than in parallel, while the COP is little affected.

Heat Transfer Analysis for Optimum Design of a Thermoelectric Cooler (열전 냉각기의 최적 설계를 위한 열전달 해석)

  • 김제익;박찬형;강용태;최창균
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.11
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    • pp.889-894
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    • 2003
  • The objectives of this study are to present a proper mathematical model for a thermoelectric cooler equipped with the spacer and to investigate the effect of its geometries by heat transfer analysis. In order to enhance the efficiency of the thermoelectric cooler, the spacer is inserted between TEM (thermoelectric module) and cold plate. The theoretical results show that the COP (coefficient of performance) increases nonlinearly as high as 0.63 with increasing the depth of spacer and the depth of TEM and with decreasing the area of insulator.

The Analysis of the Effects of Design Parameters on the Energy Efficiency and Performance of TEM Dehumidifiers (열전모듈 제습기의 에너지 효율과 성능에 미치는 설계 인자의 영향 분석)

  • Lee, Tae-Hee
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.16 no.3
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    • pp.1-7
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    • 2020
  • To provide a design direction for high efficiency thermoelectric module(TEM) dehumidifiers, the effects of design factors of TEM dehumidifiers on dehumidification energy efficiency and performance were numerically investigated. The design factors considered in this study are the TEM capacity, the performance of heat exchangers on the heating and cooling surfaces of the TEM. The higher capacity of the TEM results the higher dehumidification energy efficiency and performance at some operating voltage. The enhanced performance of the heat exchanger on heating surface increased the dehumidification energy efficiency and performance at all the operating voltage. The enhanced performance of the heat exchanger on cooling surface decreased the dehumidification energy efficiency and performance at all operating voltage.

Heat-Transfer Performance Analysis of a Multi-Channel Volumetric Air Receiver for Solar Power Tower (타워형 태양열 발전용 공기흡수기의 열전달 성능해석)

  • Jung, Eui-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.3
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    • pp.277-284
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    • 2012
  • In this study, a heat-transfer performance analysis is carried out for a multi-channel volumetric air receiver for a solar power tower. On the basis of a series of reviews regarding the relevant literature, a calculation process is proposed for the prediction of the wall- and air- temperature distributions of a single channel at given geometric and input conditions. Furthermore, a unique mathematical model of the receiver effectiveness is presented through analysis of the temperature profile. The receiver is made of silicon carbide. A total of 225 square straight channels per module are molded to induce the air flow, and each channel has the dimensions of $2mm(W){\times}2mm(H){\times}0.2mm(t){\times}320mm(L)$. The heat-transfer rate, temperature distribution and effectiveness are presented according to the variation of the channel and module number under uniform irradiation and mass flow rate. The available air outlet temperature applied to the solar power tower should be over $700^{\circ}C$. This numerical model was actually used in the design of a 200 kW-level commercial solar air receiver, and the required number of modules satisfying the thermal performance could be obtained for the specified geometric and input conditions.

A Numerical Study On Thermal Characteristics of HALE UAV Solar Arrays (HALE 무인기의 태양전지 열특성에 관한 해석적 연구)

  • Song, Ji-Han;Nam, Yoonkwang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.5
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    • pp.29-36
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    • 2017
  • In this study, a numerical analysis is made of the fluid flow and heat transfer characteristics in the solar arrays of HALE (High Altitude Lond Endurance) UAV. In the stratosphere where UAV operates, high level solar radiation is induced, heat transfer decreases due to natural convection and forced convection is dominated by ambient flow. In order to predict the solar array temperature range in this environment condition, the conjugate heat transfer analysis was carried out for the solar arrays on the main wing. The investigation focused on the temperature distribution of solar array and heat transfer characteristics according to influence of solar energy, flight condition as vehicle speed, air density, temperature.

Application of thermoelectric module to DNA amplifying thermal cycle system (유전자(DNA)증폭 온도 사이클 시스템에 열전소자 활용을 위한 연구)

  • Cho, Jae-Seol;Jung, Se-Hun;Nam, Jae-Young;Choi, Jae-Boong;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.210-215
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    • 2004
  • : A DNA analysis system based on fluorescence analysis has to have a DNA amplifying thermal cycle system. DNA amplification is executed by the temperature control. Accuracy of fluorescence analysis is influenced by the temperature control technology. For that reason, the temperature control is core technology in developing the DNA analysis system. Therefore, the objective of this paper is to develop the hardware to apply thermoelectric module to the DNA amplifying thermal cycle system. In order to verify the developed hardware for controlling the temperature of thermoelectric module, a DNA amplifying thermal cycle test was performed. From the test, the developed hardware controlled the temperature of thermoelectric module successfully. Therefore, it is expected that the developed hardware can be applied to the DNA amplifying thermal cycle system.

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Numerical Analysis of Heat Transfer of Aligned Wing Type Pin-Fin Array of Air Cooling Module with Various Fin Shapes for Electronic Packaging Application (날개형 핀-휜의 기하학적 형상이 전자기기 모듈 냉각용 공기냉각기의 유동 및 열전달에 미치는 영향)

  • Kim, Soo-Youn;Heo, Kyeon;Shin, Seok-Won
    • Clean Technology
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    • v.14 no.4
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    • pp.265-270
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    • 2008
  • In this study, the flow and heat transfer of the aligned pin-fin array of the air cooling module for electronic packaging application were numerically analyzed with various fin shapes. The geometric cross-sectional shapes of pin-fins considered in this study were ellipse, wing and circle. The fins had same cross-sectional area and height, but they had different surface areas. As the results, the surface area, the heat transfer coefficient, and the heat transfer performance of pin-fins greatly depended on their shapes. Of the three types of pin-fins, the wing type pin-fin with suitable shape produced the best heat transfer performance. This result implies that the cooling capacity of the pin-fin cooler can be significantly enhanced only by the change of fin shape without increasing air flow-rate or fin density.

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An Experimental Study on the Optimal Operation Condition of an Air-Cooler using Thermoelectric Modules (열전모듈을 이용한 냉방기의 최적 운전조건에 관한 실험적 연구)

  • Hwang, Jun;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.1
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    • pp.66-72
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    • 2006
  • This article presents the optimal operation of an air conditioner using thermoelectric modules. A prototype of air conditioner using four thermoelectric modules has been designed and built. The system performance with evaporative cooling for hot side of the module are studied in detail for several operating parameters, such as input power to the thermoelectric module, fans and pump. It is found that the optimal input voltage to the thermoelectric module and pump is selected for the best system performance based on the cooling capacity and the COP at a given operating condition. It is also found that both the cooling capacity and COP of a system is increased with an increase in the input power to fans. The cooling performance could be improved when the ambient temperature is increased and the relative humidity is decreased since the evaporative cooling at the hot side has been increased.

열처리에 의한 Bi 및 Te 전구체의 기상변화에 관한 연구

  • Jeon, Gi-Mun;Sin, Jae-Su;Yun, Ju-Yeong;Kim, Yong-Gyu;Gang, Sang-U
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.50-50
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    • 2010
  • Seebeck 효과를 이용한 열발전 소자는 에너지 절약에 대한 사회적인 필요성이 크게 대두됨에 따라 산업폐열 등 저급의 열에너지를 이용한 발전과 무인 작동이 가능하다는 점에서 군사 의료용 및 인공위성의 보조전원의 특수 목적용 전원등으로 사용하고 있다. 또한 Peltier 효과를 이용한 열전냉각 소자는 전자 광학기의 냉각 및 항온유지 등에 이용되고 있다. 이러한 열전소자 중 Bismuth Telluride계 열전소자는 상온부근에서 작동효율이 우수한 것으로, 단결정 또는 소결재를 이용하고 있다. 박막형 열전재료 및 이를 이용한 열전박막소자의 제조와 특성에 관한 연구가 활발히 진행되고 있다. 본 연구에서는 Bi-Te계 열전박막을 기상 증착법으로 제조하였고, 이에 사용되는 다양한 전구체 ($Bi(Me)_3$, $Bi(Et)_3$, $Te(iPr)_2$, $Te(Et)_2$, $Te(t-Bu)_2$)에 대한 증기압, 순도 측정 및 기상 분해특성 평가를 진행하였다. 전구체의 증기압 및 순도 측정을 위해선 자체적으로 제작한 시스템을 활용하였고, 기상 분해특성 평가를 위해선 특별히 제작된 플라즈마 열처리 모듈을 활용하였다. 이러한 연구는 열전박막소자의 제조를 위한 전구체의 선별조건을 제시하는데 기여할 수 있을 것으로 생각된다.

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