• Title/Summary/Keyword: 연성파단기준

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Study on the Burr Formation and Fracture at the Exit Stage in Orthogonal Cutting (2차원절삭에서 공구이탈시 발생하는 버(Burr)와 파단에 관한 연구)

  • 고성림
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1172-1182
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    • 1993
  • In orthogonal machining a quantitative model for burr formation process and fracture when tool exits workpiece is proposed. When no fracture during burr formation burr formation process is divided by three parts; Initiation, Development and Final burr formation. According to the properties of workpiece fracture will happen or not after initiation of burr formation. Considering the fact that fracture depends on the ductility of workpiece, the fracture strain obtained from ductile fracture criterion is used for prediction. It is verified that the fracture strain from tension test can be used as fracture criterion in burr formation without large error. For detailed observation of burr formation an experimental stage for micro orthogonal cutting inside SEM (Scanning Electron Microscope) is built. Through the comparison between model prediction and experimental result from orthogonal machining in milling machine the model is verified.

Development of a Module to Predict Burr Formation Using the Finite Element Method (유한요소법을 이용한 버 형성 예측 모듈의 개발)

  • Go, Dae-Cheol;Go, Seong-Rim
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.170-179
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    • 2000
  • The objective of this study is to develop an analytical module for the prediction of burr formation during cutting process using the finite element method. This module is based on the rigid-plastic finite element method, ductile fracture criterion, fracture propagation technique and node separation criterion. The sequence of burr formation from burr initiation through end of burr formation is simulated and investigated by this module. The effect of material properties, such as AL6061-T6, AL2024-T4 and Copper, and cutting condition, such as rake angle and cutting depth, on burr formation is also discussed in this study. To validate this module the analysis results are compared with experimental ones.

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Failure Mode and Design Guideline for Reinforced Concrete Slab Strengthened Using Carbon FRP Grid (Carbon FRP Grid로 휨 보강한 철근콘크리트 슬래브의 파괴형태와 설계기준)

  • Park Sang-Yeol;Xian Cui
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.667-675
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    • 2004
  • This paper presents the failure mode and strengthening design of reinforced concrete slab strengthened with Carbon Fiber Reinforced Polymer(CFRP) grid. Parameters involved in this experimental study are FRP grid reinforcement quantity, repair mortar thickness, the presence of anchor, and strengthening in compression. In this study, there are different failure types with increasing the CFRP grid strengthening reinforcement. On the low strengthening level, CFRP grid in repair mortar cover ruptures. On the moderate strengthening level, there is a debonding shear failure in the interface of carbon FRP grid because of the excessive shear deformation. On the high strengthening level, diagonal shear failure occurs. With the increasing of FRP grid reinforcement, the strengthening effect increased, but the ductility decreased. By limiting the strengthening level, it can be achieved to prevent shear failure which result in sudden loss in the resisting load capacity. CFRP rupture failure is desirable, because CFRP ruptured concrete slab keeps the same load capacity and ductility haying before strengthening even after failure. Finally, design guideline and procedure are given for strengthening of concrete slab with CFRP grid.

Cyclic Seismic Performance of Reduced Beam Section Steel Moment Connections: Effects of Panel Zone Strength and Beam Web Connection (패널존 강도 및 보 웨브 접합방식이 RBS 철골 모멘트접합부의 내진거동에 미치는 영향)

  • Lee, Cheol-Ho;Jeong, Sang-Woo;Kim, Jin-Ho
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2003.03a
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    • pp.337-348
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    • 2003
  • 본 연구는 8개의 RBS (reduced beam section) 내진 철골모멘트접합부의 실물대 실험결과를 요약한 것이다. 본 실험의 주요변수는 보 웨브 접합법 및 패널존 강도를 택하였다. 균형 패널존 시험체는 접합부의 내진성능을 감소시키지 않으면서, 보와 패널존이 함께 균형적으로 지진에너지를 소산시키도록 설계하여 값비싼 패널존보강판(doubler plates)의 수요를 줄이고자 시도한 것이다. 보 웨브를 용접한 시험체는 모두 특별 연성모멘트골조에서 요구되는 접합부 회전능력을 충분히 발휘하였다. 반면 보 웨브를 볼트접합한 시험체는 조기에 스캘럽을 가로지르는 취성파단이 발생하는 열등한 성능을 보였다. 보 그루브 용접부 자체의 취성파괴가 본 연구에서와 같이 양질의 용접에 의해 방지되면, 스켈럽 부근의 취성파단이 다음에 해결해야 할 문제로 대두되는 경향을 보인다. 보 웨브를 볼팅한 경우에 접합부 취성파단의 빈도가 월등히 높은 이유를 실험 및 해석결과를 토대로 제시하였다 측정된 변형도 데이터에 의할 때, 접합부의 전단력 전달메카니즘은 흔히 가정하는 고전 휨이론에 의한 예측과 전혀 다르다. 이는 전통적 보 웨브 설계법을 재검토할 필요가 있음을 시사하는 것이다. 아울러, 본 연구의 제한된 실험자료 및 접합부에서 요구되는 바람직한 거동기준을 근거로 균형 패널존의 강도범위에 대한 예비적 추정치를 제시하였다.

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Rigid-Plastic Finite Element Analysis of Burr Formation at the Exit Stage in Orthogonal Cutting (2차원 절삭에서 공구이탈시 발생하는 버에 관한 강소성 유한요소해석)

  • 고대철;김병민;고성림
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.125-133
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    • 1998
  • The objective of this study is to propose a new approach for modelling of burr formation process during orthogonal cutting when the tool exits the workpiece. This approach is based on the rigid-plastic finite element method combined with the ductile fracture criterion and the element kill method. This approach is applied to orthogonal cutting process to predict the fracture location and the fracture angle as well as the cutting force. To validate this approach, orthogonal cutting tests inside SEM(scanning electron microscope) at very low speed are carried out using A16061-T6 to observe the behavior of the material during the chip and the burr formation. The results of the experiment are compared with those of the finite element simulation.

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Evaluation of the Effect of Coupler on the Ductility of Rebar by Uniaxial Tensile Test (1축 인장시험을 통한 커플러가 철근 연성도에 미치는 영향 평가)

  • Woo, Tae-Ryeon;Lee, Jong-Han;Cheung, Jin-Hwan;Jung, Chi-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.90-98
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    • 2018
  • Recently, various reinforced concrete joints have been used in reinforced concrete structures. Therefore, it is important to grasp the tensile properties of the spliced rebar. In this study, uniaxial tensile tests were conducted on Grade 60 D22(#7), D29(#9), and two kinds of couplers manufactured according to ASTM A615 standard for evaluating ductility of coupler joints. The strain was measured using an image processing method more accurate and capable of measuring at various points freely. As the result of uniaxial tensile test, it was possible to calculate the stress-strain relationship and the longitudinal strain distribution according to the stress stages and it was founded that the average strain becomes lower as more occupying the coupler joint portions in the same gauge length. In addition, the empirical equations are proposed to account for the effect of the length of the coupler on the ultimate strain and the rupture strain.

Prediction of fracture in hub-hole expansion process using ductile fracture criteria (연성 파괴 기준을 이용한 허브 홀 확장 과정에서의 파단 예측)

  • Ko Y. K.;Lee J. S.;Huh H.;Kim H. K.;Park S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.160-163
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    • 2004
  • The hub hole in a wheel of vehicles usually formed with hole expansion process. Formability of material, especially the hole expansion ratio, is important to produce a fine hub hole. The hub hole expansion process is different from general forming process or bore expansion process in the viewpoint of forming a thick plate. In the hole expansion process of the plate with a hole, as the hole being expanded, the crack is occurred to outward direction at the boundary of a hole. Therefore, it is need to apply the fracture criterion in the hub hole expansion process. In this paper, the hub hole expansion process is simulated with commercial elasto-plastic finite element code, LS-DYNA3D considering some ductile fracture criteria. Fracture mode and hole expansion ratio is compared with respect to the fracture criteria. Analysis results demonstrate that only the effective plastic strain is not adequate to predict the fracture mode in the hub hole. And the analysis results also indicate that the ductile fracture criteria properly predict the fracture mode but hole expansion ratio is different with the result of each other because of their different characteristics.

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An Experimental Study on Block Shear Fracture of Base Metal in Ferritic Stainless Steel Welded Connection (페라이트계 스테인리스강 용접접합부의 모재 블록전단파단에 관한 실험적 연구)

  • Kim, Tae Soo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.5
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    • pp.303-312
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    • 2016
  • Many researches on the application of stainless steels as structural steels have been performed thanks to their material properties such as superior ductility and corrosion resistance. Ferritic stainless steels(STS430) with little or no nickel have been used increasingly in building structure because it is inexpensive compared to austenitic stainless steels(STS304) with nickel, but provide performances similar to the austenitic stainless steel. This paper deals with block shear fracture behavior of base metal in stainless steel welded connection. Although the block shear fracture behavior for welded connection due to stress triaxiality is different from that of bolted connection, the block shear strength of welded connection in current design specifications has been predicted based on that of bolted connection. The main parameters are weld length and welding process(Arc and TIG welds). The ultimate strengths of TIG welded specimens were higher than those of arc welded specimens and current design predictions by AISC, EC3 etc. were compared with test strengths.

A Study on the Flexural Minimum Reinforcement for Prevention of Brittle Failure Specified in KCI and EN Codes (유럽과 국내기준에 규정된 취성파괴 방지를 위한 휨 최소철근량 고찰)

  • Park, Sung-Jae;Kang, Tae-Sung;Moon, Do-Young
    • Journal of the Korea Concrete Institute
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    • v.26 no.2
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    • pp.211-218
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    • 2014
  • In the design of reinforced rectangular concrete beam structure, the minimum amount of flexural reinforcement is required to avoid brittle failure. KCI code is based on concept of ultimate strength and usually used as a model code. But bridge design code enacted by Ministry of land, transportation and maritime affairs in 2012 is based on concept of limit state and similar to Euro code EN 1992-2. This means that the minimum reinforcement presented in both design codes has different origination and safety margin. When rectangular concrete beams with minimum reinforcement are designed according to EN and KCI codes, the amount of minimum reinforcement specified in EN code is only 76% of that in KCI code. This makes the design engineers to be confused. In this study, flexural tests were conducted on nine beams with the two different minimum reinforcement specified in KCI and EN design codes. In results, the measured ratios of nominal strength to crack strength from the test were about 25% greater than those evaluated from the equations presented in KCI and EN codes. The EN beams having only 76% of the minimum reinforcement for the KCI beams were fractured by rupture of steel reinforcement but in ductile manner. It is confirmed that the minimum reinforcement concrete beams designed according to both codes have enough safety margin in flexural capacity and moreover in ductility.

Flexural Strengthening Characteristic of Sleeper Member Traditional Wooden Architecture (전통 목구조 멍에 부재의 휨 보강 특성)

  • Kim, Jeong-Sup;Cho, Cheol-Hee;Shin, Young-Seok;Cho, Youn-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.2
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    • pp.145-152
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    • 2010
  • This study investigates experimentally flexural behavior and CFB(Carbon Fiber Bar) reinforcing effects of timber sleeper in traditional storied tower house. As a test result, standard sleepers without CFB(Carbon Fiber Bar) reinforcement show flexural cracks at the bottom member at the beginning of loading stage and leads to fracture. However, reinforced specimens with CFB show initial shrinkage at the upper part of specimen by compression, instead of flexural cracks at the bottom, and finally show compressive failure or fracture after failure of CFB and it proves that reinforcing effects by CFB are exerted from early loading. Reinforced specimens showed higher strength in yield strength by 6%~38%, and ultimate strength by 8%~17%, than those of standard specimens. Reinforced specimen is considered that specimen with flexural reinforcement using CFB can expect flexural deflection control effect. Reinforced specimen shows higher ductile coefficient increase of average 141% compared than standard specimens and it proves that higher structural ductile behavior can be expected in reinforced specimens.