• 제목/요약/키워드: 연삭특성

검색결과 242건 처리시간 0.035초

CBN 연삭입자 크기에 따른 비연삭에너지 특성 (Characteristics of specific grinding energy depending on grain sire of CBN)

  • 이영문;배대원;이현구;장준호;황근식;손성필
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1004-1007
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as specific grinding energy of SM45C were investigated with changing variables such as grain size of CBN, workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases.

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페룰 가공용 초정밀 무심 연삭기의 열 특성 해석 (Thermal Characteristic Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules)

  • 김석일;조재완
    • 한국정밀공학회지
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    • 제23권1호
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    • pp.193-200
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    • 2006
  • To perform the finish grinding process of ferrules which are widely used as fiber optic connectors, a high-precision centerless grinding machine is necessary. The high-precision centerless grinding machine is consisted of the hydrostatic GW and RW spindle systems, hydrostatic RW feeding mechanism, RW swivel mechanism, on-machine GW and RW dressers, and concrete-filled steel bed. In this study, the thermal characteristics of the high-precision centerless grinding machine such as the temperature distribution, temperature rise and thermal deformation, are estimated based on the virtual prototype of the grinding machine and the heat generation rates of heat sources related to the machine operation conditions. The reliability of the predicted results is demonstrated by the temperature characteristics measured from the physical prototype. Especially, the predicted and measured results show the fact that the high-precision centerless grinding machine has very stable thermal characteristics.

연삭숫돌 주축 및 공작물 회전체 진동을 고려한 원통 연삭 가공의 동특성 해석 (Dynamic Analysis of External Cylindrical Grinding Considering Spindle and Workpiece Vibrations)

  • 최상현;김덕현;안유민
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.192-198
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    • 2000
  • This paper presents multi degree analysis of self-exited vibration of grinding system including spindle and workpiece rotational effect. The governing equations are derived by applying the finite element method to structure of spindle and workpiece rotor and by estimating the grinding force. Vibration analysis is carried out for external cylindrical plunge grinding. Displacement of workpiece and grinding force is simulated with machining time. Using this model, effects of characteristics of spindle bearing and major grinding conditions on chatter growth rate are predicted. Some of results are compared with those of other previous model and show good agreements.

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파인 세라믹의 연삭잔류균열깊이에 관한 실험적 연구

  • 정윤교;정연식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 추계학술대회 논문집
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    • pp.36-40
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    • 2001
  • 파인 세라믹은 대부분의 기계적 특성에 있어서 일반금속보다 우수한 특성을 가지기 때문에 각종기계 및 부품 재료로서의 기대가 크다. 그러나 세라믹재료의 고경강도, 고취성에 기인하는 난가공성 및 가공손상층의 발생은 이들 재료의 실용화에 큰 장애로 되어 있다. 현재, 다종의 세라믹이 개발되어져 있고, 이들을 어떠한 제품의 형태로 만들기 위해서는 기계적 가공을 필요로 하게된다. 오늘날, 세라믹의 기계적 가공법으로서 가장 일반적으로 사용되어지는 것은 다이야몬드숫돌에 의한 연삭가공이다.

티타늄 합금의 연삭에 관한 연구, Part2 : 초연마재를 사용한 연삭특성 (A Study on the Grinding of Titanium Alloy, Part2 : Grinding characteristics by using Superabrasives)

  • 김성헌;최환;이종찬;정선환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1076-1079
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    • 2001
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions. The grinding forces and grinding force ratio were measured to investigate the grindability of titanium alloy with the Diamond and CBN wheel. To investigate the grinding characteristics of titanium alloy grinding force ratio and grinding ratio were measured. Surface profile of wheel was also measured with tracer and the ground surfaces and chip were observed with SEM. Grinding-ratio of titanium alloy was much lower than that of other materials. Grinding-ratio of titanium alloy with Diamond wheel was almost six times larger than that with CBN wheel.

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페라이트의 연삭저항 및 연삭면 특성 (Study on Grinding Force and Ground Surface of Ferrite)

  • 김성청
    • 한국생산제조학회지
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    • 제6권3호
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    • pp.17-25
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    • 1997
  • This paper aims to clarify the effects of grinding conditions on the grinding force, ground surface and chipping size of workpiece in surface grinding of various ferrites with the resin bond diamond wheel. The main conclusions obtained were as follows: In a constant peripheral wheel speed, the specific grinding energy is fitted by straight lines with grinding depth coefficient($\delta$) in a logarithmic graph. The effect of both depth of cut and workpiece speed on grinding energy becomes larger in the order of Mn-Zn, Cu-Ni-Zn and Sr. When using the diamond grain of the lower toughness, the roughness of the ground surface becomes lower. The ground surfaces show that the fracture process during grinding becomes more brittle in the order of Sr, Mn-Zn and Cu-Ni-Zn. The chipping size at the corner of workpiece in grinding increases with the the increases of the depth of cut and workpiece speed, and the decrease of peripheral wheel speed. The effect of both depth of cut and workpiece speed on chipping size becomes more larger in the order of Sr, Mn-Zn and Cu-Ni-Zn.

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연삭 벨트-풀리간의 내접촉 특성에 대한 연구 (A Study on the Inside Contact Characteristics Between Abrasive Belt and Pulley)

  • 김현수
    • 대한기계학회논문집
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    • 제12권3호
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    • pp.457-465
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    • 1988
  • 본 연구에서는 벨트 연삭시 즉 집중하중을 받는 평벨트 구동에서 벨트와 풀리 사이의 내접촉 특성을 구하고자 하였다.준 정적평형(quasi-static equilibrium) 상 태에서 벨트구동계의 이론적 해석을 하여 집중하중점을 포함한 벨트-풀리 전접촉구간 에서 벨트장력분포를 구하고 이 결과를 실험치와 비교하였다. 본 연구에서는 집중하 중점 보다는, 집중하중의 벨트-풀리 전접촉구간에 대한 영향을 밝히는데 주안점을 두 었다.

티타늄합금의 연삭특성에 관한 연구 (A Study on the Grinding Characteristics of Titanium Alloy)

  • 김성헌;최환;이종찬
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.55-62
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    • 2002
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6AI-4V). Grinding experiments were performed at various grinding conditions. The grinding forces were measured to investigate the grindability of titanium alloy with the five different wheels including Green carbide, Alumina, Resin Diamond, Resin CBN and Vitrified CBN. To investigate the grinding characteristics of titanium alloy grinding force, force ratio, specific grinding energy and grinding-ratio were measured. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM Residual stress measurement was conducted on the X-Ray Diffractometer. Force ratio of grinding of titanium alloy was very lower than that of grinding of SKD-11 Surface roughness with Resin Diamond wheel was a little larger and rougher surface than that with other wheels Grinding ratio of titanium alloy was a little lower than that of other materials. Grinding ratio of titanium alloy with Diamond wheel was almost six times larger than that With CBN wheel. As a result of five different wheels, the most excellent wheel in grinding of Titanium alloy was Resin Diamond wheel.

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FC200 소재의 평면연삭 가공특성에 관한 연구 (A Study on the Surface Grinding Machining Characteristics of FC200 Material)

  • 양동호;이상협;차승환;이종찬
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.36-43
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    • 2022
  • Automobile brake discs are a major part of automobiles that are directly related to driver safety, and prevention of judder and squall noise is very important. This phenomenon occurs for complex reasons such as the precision and assembly of the brake module, and the material of the brake disc. The purpose of this study is to analyze the effect of the grinding wheel's grain size on the grinding conditions when machining cast iron, the material of the brake disc, and to derive the optimal grinding conditions through this.