• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.19 no.7
• /
• pp.50-55
• /
• 2018

The important thing in extrusion technology is the design and production of molds. Appropriate design of the molds is essential for achieving the desired extrusion of molds at the same time to maximize the life of the molds and increase their efficiency. The extrusion temperature and extrusion speed are the main parameters at the time of extrusion. Different extrusion conditions should be added depending on the extrusion ratio, physical properties of the material, and type of extrusion. In this study, the extrusion process of various 6xxx series aluminum cast alloys for high speed train interior or exterior parts were investigated. The extruded die design was performed for the 6063, 6061, 6N01, 6005, 5083 and 6060 alloy profiles and an extrusion test was conducted. In addition, the extrusion conditions, such as extrusion pressure following as the billet temperature, extrusion temperature, and materials change, were analyzed. Although the 6063 aluminum alloy can be extruded at the lowest temperature and pressure, the 6061 alloy can be extruded at the highest temperature and pressure. From these results, the successful extruded products were manufactured from these established conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1992.04a
• /
• pp.74-78
• /
• 1992

외부가 비축대칭인 튜브의 수방압출은 자동차와 항공기등의 복잡한 부품을 만드는데 많이 사용된다. 이런 후방압출 제품의 변형 상태는 저자들의 논문에서 이미 밝힌 바와 같이 복잡하다. 그래서, 외부가 비출대칭인 튜브형상의 후방압출은 근래에 와서 연구되었다. 본 연구에서는 저자들의 논문 에서 제시된 동적가용속도장을 수정하여 비축대칭인 소재에서 내부가 원형인 튜브의 후방압출의 최종 단계를 해석하 고자 한다. 해석의 적용예로서는 정다각형 소재와 모서리가 둥근 직사각형(rounded rectangle)소재를 택하였다 제시된 속도장으로부터 단면 감소율과 형상비(aspect ratio)에 대하여 압출 하중과 압출된 소재의 평균 높이가 결정된다. 이론적인 결과와 비교하기 위하여 퓰림처리된 AIST-2024 알루미늄 소재로 실험하였다.

• Korean Journal of Materials Research
• /
• v.4 no.7
• /
• pp.837-844
• /
• 1994

To investigate that the theoretical formulas for extrusion forces are applicable to the manufacturing plant, the maximum extrusion forces were calculated from Siebel's and Geleji's formulas and also measured using 550 ton extrusion press. Parameters such as flow stress, $K_f$, angle of dead metal zone, $\alpha$ were obtained experimentally in order to calculate the maximum extrusion forces by the the theoretical formulas, and it was showed that the results were reliable as the deformation efficient factor, $\eta _f$ was determined to be less than 0.5. The maximum extrusion forces calculated from Siebel's formula and Geleji's formula for the angle of dead metal zone, $\alpha = 50^{\circ}$ were approached to the experimental results. However, it was found that Siebel's formula is more useful to apply to the manufacturing plant.

• Journal of the Korea Safety Management & Science
• /
• v.8 no.4
• /
• pp.91-107
• /
• 2006

본 논문은 Contour Crafting(CC) 프로세스의 압출과 적층 단계에서 물질 흐름의 형태를 연구하기 위한 실험과 모델링을 보여준다. 특히, 실험재료로써 진흙을 이용한 압출과 적층 메커니즘을 이해하기 위하여 기초적인 유한성분분석(FEA)을 실행하였다. FEA 시뮬레이션을 이용한, CC의 성능에 있어서 압출구멍의 기하학적인 효과에 대한 분명하고 기본적인 이해를 하게 되었다. 네모난 형상이 원하는 외부 표면특성을 만드는 것뿐만 아니라, 그리고 층간에 최적의 융합을 수행하는데 있어서 가장 적합하다는 것을 알아냈다. 우리의 실험은 이 결과들을 증명한다.

• Korean Journal of Food Science and Technology
• /
• v.19 no.2
• /
• pp.171-175
• /
• 1987

An objective method for the evaluation of eating quality of cooked noodle was established by using a specially designed shear extrusion cell of Rheometer. From the force-distance curve, the maximum force, initial force, extrusion work, and the slope were determined. In a test with Korean dried noodles made from 17 types of Australian wheat flour, the maximum and initial forces and extrusion work could represent the firm-soft and chewy character, which govern mostly the preference of cooked noodle. On the other hand, the slope could distinguish the textural changes of cooked noodle during the storage after cooking. The parameters showed significant correlation with the protein content, water absorption, development time and extensibility of flour, but no correlation was obtained with the maximum viscosity of viscogram. For the estimation of textural preference, the correlation coefficient obtained from a multiple regression analysis using the maximum viscosity of viscogram and the maximum force of shear extrusion test as the two independent variables was not significantly higher than the coefficient obtained from a simple regression with the maximum force only.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2010.05a
• /
• pp.95-96
• /
• 2010

This paper presents the crack control of reinforcement concrete composite slabs which were produced with the extruded ECC panel. Cracking control performance was evaluated based on the flexural tests on real scale one-way slabs manufactured with or without ECC panel.

• Transactions of Materials Processing
• /
• v.1 no.2
• /
• pp.40-51
• /
• 1992

냉간단조에 의한 새로운 헬리컬기어 성형공정이 제시되었다. 원형봉재로 부터 헬리컬기어를 압출함에 있어서 압출압력을 계산하기 위하여 상계정리를 적용하여 수치계산하고, 수치해석 결과와 압출하려는 기어의 금형을 설계 제작하여 실험한 결과를 비교 검토하고자 한다. 이론해석상 다이형상으로 인벌류트곡선을 사용한 이론해는 실험결과와 잘 일치하였다. 그리고, 다이의 형상을 평기어부와 헬리컬기어부의 이중구조로 된 신공정이 헬리컬기어부로만 된 사만타공정과 비교해서 금형강도를 향상시킴으로써 다이수명은 증가되었고, 자동차 변속기용으로 헬리컬기어는 KS 기어급수 4~5 급의 정밀도에 해당하는 기어를 가공했다. 이는 사만타공정의 정밀도 보다 향상된 결과를 얻었다.

• Korean Journal of Food Science and Technology
• /
• v.30 no.5
• /
• pp.1128-1133
• /
• 1998

Extrusion cooking treatment was compared with autoclaving/cooling treatment for formation of enzyme resistant starch of high amylose corn starch (HACS). Effects of barrel temperature $(100^{\circ}C,\;120^{\circ}C,\;140^{\circ}C)$ and feed moisture content (25%, 35%, 45%) on extrusion processing in a co-rotating twin-screw extruder under fixed screw speed (100 rpm) were investigated by measuring enzyme resistant starch (RS) yield. RS yield were estimated by in-vitro pancreatin digestion method and enzymatic-gravimetric method using termamyl. Barrel temperature and yield of RS were negatively correlated and feed moisture content and yield of RS was positively correlated as determined by in-vitro pancreatin method. The highest yield (38.4%) of RS was obtained from HACS extrudate processed at the barrel temperature of $100^{\circ}C$ and the feed moisture content of 45%, while the yield of RS by 5 times of autoclaving/cooling was 25%. The yield of RS by in vitro pancreatin digestion method was 20.7% with high amylose corn starch and 8.2% with ordinary corn starch (CS), respectively, under the same extrusion condition (barrel temperature $120^{\circ}C$, feed moisture content 35%). At the same condition, the yields of RS by enzyme-gravimetric method were 14.6% with HACS and 6.8% with CS, respectively. The yield of RS increased during the storage at $4^{\circ}C$ for 4 weeks and the highest yield (60%) was obtained by the storage of HACS extrudates extruded at $100^{\circ}C$ and 45% feed moisture content.

• Composites Research
• /
• v.12 no.5
• /
• pp.87-97
• /
• 1999

A clad material is a different type of the typical composites which are composed of two or more matericals joined at their interface surface. The advantge of cald material is that the combination of different materials can satisfy both the need of good mechanical properties and the other demand of user such as electrical properties instantaneously. This paper is concerned with the direct and indirect extrusion processes of copper-clad aluminum rod. Extrusion of copper-clad aluminum rod was simulated using a commercially available finite element package of DEFORM. The simulations were performed for copperclad aluminum rod to predict the distributions of temperature, effective stress, effective strain rate and mean stress for sheath thicknesses, die exit diameters and die temperatures.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.11 no.1
• /
• pp.110-117
• /
• 1987

A new kinematically admissible velocity field for a generalized three-dimensional flow is introduced, in which the flow is bounded by an analytic die-profile function. Then, by applying the upper-bound method th the velocity field, the flow patterns as the upper-bound method are obtained. Extrusion of elliptic sections from round billets is chosen as a computational example. Computation and experiments are carried out for work-hardening material such as aluminum alloy 2024. In order to visualize the plastic flow, the grid marking technique is employed. The theoretical predictions both in extrusion load and deformed pattern are in good agreement with the experimental data.