• Title/Summary/Keyword: 알루미늄 적층재

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Ti 판재 및 Ti/Al 적층재의 기계적 특성에 미치는 냉간 압연공정의 영향

  • Kim, Jong-Myeong;Kim, Mok-Sun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.104.1-104.1
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    • 2012
  • 타이타늄(Ti)은 비강도가 높고, 내식성이 우수하여 항공기, 자동차 및 선박과 같은 수송기기의 소재로 사용되고 있다. 이러한 특성을 가진 타이타늄을 이종소재와 결합하여 더 우수한 기계적 특성을 얻을 수 있다면, 그 응용범위를 확대할 수 있을 것이다. 본 연구에서는 타이타늄과 알루미늄(Al) 판재를 적층한 후, 열간압연을 통해 타이타늄/알루미늄 적층재를 제조하였다. 이와 같은 적층재를 다양한 압하율로 냉간 압연한 후 미세조직을 관찰하였으며, 인장시험을 통해 기계적 특성을 조사하였다. 아울러 타이타늄 판재만으로도 유사한 실험을 실시하여 기계적 특성을 적층재와 비교 평가하였다.

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Stress Distribution and Crack Initiation Behavior due to the Defect Locations in Monolithic Aluminum and Al/Glass Fiber Laminates (단일재 알루미늄과 알루미늄/유리섬유 적층재의 결함 위치에 따른 응력분포 및 균열발생 거동)

  • Song Sam-Hong;Kim Jong-Sung;Oh Dong-Joon;Yoon Kwang-Joon;Kim Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.284-292
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    • 2005
  • Material flaws in the from of pre-existing defects can severely affect the crack initiation. Stress distribution and crack initiation life of engineering materials such as monolithic aluminum alloy and Al/Glass fiber laminate may be different according to the defect location. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic aluminum and Al/Glass fiber laminates under cyclic bending moment. Stress distribution and crack initiation behavior near a circular hole are considered. Results of Finite Element (FE) model indicated the features of different stress field due to the relative defects positions. Especially, the defects positions at ${\theta}=0^{\circ}\;and\;{\theta}=30^{\circ}$ was strongly effective in stress concentration factor ($K_t$) and crack initiation behavior.

항공기용 하이브리드 복합재료의 섬유배향각에 따른 피로균열전파와 층간분리 거동

  • 김태수;송삼홍;김철웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.76-76
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    • 2004
  • 하이브리드 복합재료 중에서 적충형태의 Al/GFRP는 단일재 알루미늄에 비해 피로특성, 비강도, 비강성 등이 매우 우수하여 Fig. 1과 같이 항공기 주익 구조에 주로 적용된다. 그러나 이러한 Al/GFRP 적층재 역시 장시간에 걸쳐 비행하중을 받게 되면 다양한 형태의 파손이 발생할 수 있다. 이 중 알루미늄층과 섬유층 사이에서 발생하는 층간분리는 Al/GFRP 적층재의 대표적인 피로파손 형태이며, 현재 이러한 파손은 다 방면으로 연구되고 있다.(중략)

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Development of Seismic Performance Evaluation Reinforcement by FRP and Ductile Material Layered Composites (섬유강화플라스틱과 연성재 적층복합체로 구성된 내진성능보강재의 개발)

  • Chang, Chun-Ho;Jang, Kwang-Seok;Kim, Ki-Hong;Joo, Chi-Hong
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1486-1491
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    • 2010
  • Recently, the frequency and magnitude of the earthquake have increased. The structural safety of the public facilities such as bridges and tunnels etc. which were not concerned for earthquake resistant design are increased. Fiber reinforcement polymer that has been frequently studied for seismic retrofit has advantage as seismic reinforcement material, but it has disadvantage of the brittleness. Therefore, the investigation of safety and seismic reinforcement are required. In this study, new FRP-ductile material layered composites proposed to seismic performance reinforced of subway tunnel. Tensile test of FRP-ductile material layered composites showed that Maximum tensile force of FRP-ductile using Aluminum is similar to existing FRP reinforcement material and maximum strain was increased. In case of application of domestic subway tunnel which need ductility, layered composites of FRP-Aluminum is estimated effectively for increase of seismic performance.

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Acoustic Emission Characteristics of Notched Aluminum Plate Repaired with a Composite Patch (복합재 패치로 보수된 노치형 알루미늄 합금 평판의 음향방출 특성)

  • Yoon, Hyun-Sung;Choi, Nak-Sam
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.53-61
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    • 2011
  • Edge notched A16061-T6 aluminum was repaired with a GFRP composite patch as a function of the number of stacking, Damage progress of specimen for tension load has been monitored by acoustic emission(AE), AE energy rate, hit rate, amplitude, waveform and 1st peak frequency distribution were analyzed. Fracture processes were classified into Al cracking, Fiber breakage, Resin cracking and Delamination. Displacement of a specimen can be divided into Region I, II and ill according to acoustic emission characteristics. Region II where the patch itself was actually fractured was focused on to clarify the AE characteristics difference for the number of stacking.

Sound-Insulation Design of Aluminum Extruded Panel in Next-Generation High-Speed Train (차세대 고속철도 차량용 알루미늄 압출재의 차음 설계)

  • Kim, Seock-Hyun;Seo, Tae-Gun;Kim, Jeong-Tae;Song, Dal-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.567-574
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    • 2011
  • Aluminum extruded panels are widely used instead of corrugated steel panels for weight reduction in high-speed trains. Of the layers in the train body, it makes the largest contribution to the sound insulation. However, compared with that of a flat panel with the same weight, the TL of the aluminum extruded panel is remarkably lower in the local resonance frequency band. We study aluminum extruded panels for next-generation 400-km/h trains. We investigate the problem of sound insulation and propose a practical method to improve the sound-insulation performance. The local resonance frequency region is increased by a modification of the core structure, and urethane foam is placed in the core. The effect on the sound insulation is verified by experiments. Finally, the improvement for the entire sound-transmission loss is estimated for the layered floor panels of express trains.

Variation of Notch Shape on the Delamination Zone Behavior in Al/AFRP Laminates (노치형태 변화에 따른 Al/AFRP 적층재의 층간분리거동)

  • Song, Sam-Hong;Kim, Cheol-Woong
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.278-285
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    • 2001
  • Aluminum/Aramid Fiber Reinforced Plastic(Al/AFRP) laminates are applied to the fuselage-wing intersection. The main objective of this study was to evaluate the delamination zone behavior of Al/AFRP with a saw-cut and circular hole using average stress criterion and the effect of notch geometry. Mechanical tests were carried out to determine the cyclic-bending moment and delamination zone observed ultrasonic C-scan pictures. In case of Al/AFRP containing saw-cut specimen, the shape and size of the delamination zone formed along the fatigue crack. However, in case of Al/AFRP containing circular hole specimen, the shape and size of delamination zone formed two types. first type, delamination zone formed along the fatigue crack. Second type, not observed fatigue crack. Therefore, delamination zone was formed dependently of the circular hole shape.

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The Effect of Defect Location Near a Circular Hole Notch on the Relationship Between Crack Growth Rate (da/dN) and Stress Intensity Factor Range (δK) - Comparative Studies of Fatigue Behavior in the Case of Monolithic Al Alloy vs. Al/GFRP Laminate - (원공노치 인근에 발생한 결함의 위치변화가 균열성장률(da/dN) 및 응력확대계수범위(δK)의 관계에 미치는 영향 - 단일재 알루미늄과 Al/GFRP 적층재의 피로거동 비교 -)

  • Kim, Cheol-Woong;Ko, Young-Ho;Lee, Gun-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.344-354
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    • 2007
  • The objective of this study is to investigate the effect of arbitrarily located defect around the circular hole in the aircraft structural material such as Al/GFRP laminates and monolithic Al alloy sheet under cyclic bending moment. The fatigue behavior of these materials may be different due to the defect location. Material flaws in the from of pre-existing defects can severely affect the fatigue crack initiation and propagation behavior. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic Al alloy and Al/GFRP laminates under cyclic bending moment. The fatigue behavior i.e., the stress concentration factor($K_t$), the crack initiation life($N_i$), the relationship between crack length(a) and cycles(N), the relationship between crack growth rate(da/dN) and stress intensity factor range(${\Dalta}K$) near a circular hole are considered. Especially, the defects location at ${\theta}_1=0^{\circ}\;and\;{\theta}_2=30^{\circ}$ was strongly effective in stress concentration factor($K_t$) and crack initiation life($N_i$). The test results indicated the features of different fatigue crack propagation behavior and the different growing delamination shape according to each location of defect around the circular hole in Al/GFRP laminates.

헬리컬 및 직각 적층두께를 고려한 알루미늄-복합재료 압력용기의 최적설계

  • 이동건;윤영복;신돈수;하성규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.10a
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    • pp.19-19
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    • 1998
  • 라이너를 포함한 필라멘트 와인딩 복합재 압력용기의 성능향상을 위한 효율적인 구조최적 설계방안을 제시하였다. 이를 위해 온도효과가 고려된 비선형 유한요소법을 이용하여 각 층에서의 응력해석과 파손해석을 수행하였다. 또한 설계변수로 라이너의 두께와 헬리컬 적층두께, 실린더를 따라 변하는 직각 적층두께를 설정하였다. 모든 설계변수들에 대한 강도비 민감도를 유도하였으며 헬리컬 적층두께에 대한 강도비 민감도를 유지하기 위해 측지 등장력 돔설계 방법을 고려하였다. 구조 최적설계결과, 실린더를 따라 직각 적층두께를 최적으로 분포시켜 강성을 효과적으로 배열하였으므로 적층두께를 일정하게 고려한 경우보다 더 경량화 시킬 수 있었다.

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Sound Insulation Strategy for the Tunnel Noise in a High Speed Train (고속철도차량의 터널 소음을 위한 차음 전략)

  • Kim, Seock-Hyun;Lee, Ho-Jin;Kim, Jung-Tae
    • Journal of the Korean Society for Railway
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    • v.15 no.4
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    • pp.315-322
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    • 2012
  • In a tunnel, interior noise of a high speed train increases by 5dB~7dB. The reason is that the sound intensity of the acoustic field in the tunnel significantly increases by the reflected waves occurred in the closed space. Especially, the incident acoustic power largely increases on the outside of the compartment side panel and large transmission of noise is available through the side panel and the glass window. In this paper, the sound insulation strategy in the tunnel is proposed for the next generation high speed train under development. Specimens of the aluminum extruded panels, layered panels and double glazed window are manufactured and intensity transmission loss is measured according to ASTM E2249-02. Based on the measured data, problems in the sound insulation performance are diagnosed and the sound insulation strategy is reviewed on each panel and layered structures.