• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.2
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• pp.921-926
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• 2015

Embossed aluminum sheets were been used in heat insulation purpose for automative exhaust parts because of increasing their surface areas and stiffness reinforcement. However, there are many restrictions because of high rate of wrinkle occurrence on press working. We have performed the tensile and bending tests for embossed sheets to clarity its mechanical properties and springback characteristics. Embossed aluminum sheets showed a different flow stress after plastic yielding due to flattening the embossed cone shape. Above all, yield stress of parallel embossed specimen decreases while its diagonal one increases and the decrease of young's modulus in the embossed sheets contributes to the increase of springback amount.

• Proceedings of the KSME Conference
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• 2004.11a
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• pp.256-261
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• 2004

To evaluate the effect of spring shape on the fretting wear of nuclear fuel rod, sliding wear tests were performed using three kinds of space grid springs in room temperature air and water. With increasing slip amplitude, wear volume of each spring gradually increased. It is apparently shown that spring with convex shape had a relatively high wear resistance compared with concave shape springs. It is suggested that the ratio of the wear volume to the worn area can be suggested as an efficient and valid parameter to evaluate the wear resistibility of a fuel grid spring.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.10a
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• pp.68-72
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• 1992

자동차 및 각종 판재 성형시 성형율을 향상시키는 방법에는 신소재 개발, 금형기술개발, 접촉부의 마찰을 줄여 주기 위한 윤활 등등이 있겠으나 손쉽게 공구다이 상하에 비드를 설치하여 판재를 성형할 경우 미끄럼 저항의 균형을 이루어 주름 억제와 두께분포가 보다 균일해지며 스프링백 현상 등으로 인한 성형 후 치수 불량 등을 주어 판재성형율을 향상시키는데 기여할 수 있다. 본 연구에서는 펀치가 판재를 성형하기 위해 진행됨에 따라 공구다이와 펀치간의 접촉각도가 변하게 되는 점을 고려하여 인출 각도변화에 따른 인출특성 및 마찰계수 변화등을 알아보고자 하며 원형 형태의 환저비드, 단일원형비드, 이중원형 비드의 종류와 크기변화 및 비드좌우 모서리 변화, 공구다이모서리변화, 블랭크가압력 변화, 비드 전진깊이 변화, 비드통 과 후 재료의 기계적 성질 변화등 인출 특성에 영향을 미치는 인자들을 변화시켜나가며 이에 따르는 인출특성을 Data Bank화 시켜 비드 종류나 형상에 따른 금형설계의 기초자료를 제공하고자 한다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.11
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• pp.4080-4086
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• 2010

In this study, a scanning fixture for flexible parts such as large automotive panels is developed. For the minimization of the weight deflection of a hood outer panel, the N-2-1 fixture principle for flexible parts is adopted in the fixture design. The designed fixture for a hood outer panel is fabricated using the Alufix system. The springback of the entire hood outer panel can be measured successfully by the laser scanning with the developed fixture, which verifies the usefulness of the proposed design method for the flexible panels.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.32 no.6
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• pp.251-261
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• 2022

This paper describes the finite element analysis and die design change of spring retainer forging process to reduce the cold forging load and plastic forming stress concentration. Plastic deformation analysis was carried out in order to understand the forming process of workpieces and elastic stress analysis of the die set was performed in order to get basic data for the die fatigue life estimation. Cold forging die design was set up to each process with different four types analysis progressing, the upper and lower dies shapes with combination of fillets and chamfers shapes of cold forging dies. This study suggested optimal cold forging die geometry to reduce cold forging load. The design parameters of fillets and chamfers are selected geometry were selected to apply optimization with the DoE (design of experiment) and Taguchi method. DoE and Taguchi method was performed to optimize the workpiece preform shape for spring retainer forging process, it was possible to expect an increase in cold forging die life due to the 20 percentage forging load reduction.

• The Journal of the Convergence on Culture Technology
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• v.8 no.6
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• pp.667-674
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• 2022

In this study, the correlation between the damage type and operating conditions of the sleepers was analyzed based on the design data and visual inspection results for the concrete sleepers of the sleeper floating track (STEDEF) that have been in operation for more than 20 years. It appeared in the form of cracks, breakages, and breaks in the concrete at the center and tie bar contact and buried areas. As a result of the numerical analysis, it was analyzed that the change in the left and right spring stiffness of the sleeper resilience pad increases the maximum stress, tensile stress, compressive stress, and displacement of the concrete sleeper, and stress concentration in the concrete at the tie bar contact area. It was proved analytically that the sleeper resilience pad can affect the damage of the concrete sleeper. Therefore, damage of concrete sleepers in the sleeper floating track in urban transit could be caused by changes in spring stiffness of sleeper resilience pads. It was reviewed that preventive maintenance such as improvement and timely replacement of sleeper resilience pads was necessary.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.11
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• pp.1089-1095
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• 2009

The radiated sound pressure induced by tapping test is obtained by solving the Rayleigh integral equation. For structurally radiated sound, the sound field is directly coupled to the structural motion. Therefore the impact response should be analyzed. In this paper, the delamination model is used to analyze the impact response of delaminated composite laminates. And efficient spring-mass model has been proposed to model hammer shaped impactor. Predicted sound pressure histories are compared with test data. The influence of damage on the sound pressure and impacted force history of laminates were investigated. The results show that both radiated sound pressure and impact force history are strongly influenced by delamination on laminates. As a result, it is shown that the presented sound based tapping method was found to be reliable for detecting the damage in composite laminate.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.6
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• pp.3821-3826
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• 2014

This paper proposes a methodology for developing the performance of a solenoid valve for vehicles based on the dynamic analysis model by an electromagnetic field. The high performance solenoid model with a low current and high thrust was induced through the shape optimal design of the yoke and plunger. To perform the dynamic analysis of the solenoid valve, the input current profile was analyzed. The speed and thrust information was analyzed by FEM with this current profile. The co-simulation method of the circuit model of control logic and electromagnetic model of the solenoid valve was also proposed to analyze the performance with several current patterns. Finally, the performance of the original model and optimal one was compared.

• Composites Research
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• v.34 no.6
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• pp.426-433
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• 2021

The carbon fiber reinforced plastic manufacturing process has a problem in that a dimensional error occurs due to thermal deformation such as residual stress, spring-in, and warpage. The main causes of thermal deformation are various, including the shape of the product, the chemical shrinkage, thermal expansion of the resin, and the mold effect according to the material and surface condition of the mold. In this study, a viscoelastic model was applied to the plate model to predict the thermal deformation. The effects of chemical shrinkage and thermal expansion of the resin, which are the main causes of thermal deformation, were analyzed, and the analysis technique of the 3-D viscoelastic model with and without mold was also studied. Then, the L-shaped mold effect was analyzed using the verified 3D viscoelastic model analysis technique. The results show that different residual deformation occurs depending on the surface condition even when the same mold is used.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.3
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• pp.303-311
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• 2013

This research deals with the analysis and design of a driving mechanism for an automatic pneumatic drug injector, which can precisely control the injection volume using a relatively simple friction-driven mechanism, without any complicated control system. Through a dynamic analysis, the effects of the design parameters of the driving mechanism associated with the geometry, spring stiffness, and fiction are analyzed, and the results are reflected in a proto-type drug injector design, which is under development for mass production. A test is performed to assess the durability of the mechanism for up to one million operations, and comparison of its displacement after one million operations, verifies the mechanism's durability.