• Title/Summary/Keyword: 수성가스전환

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CO Conversion Characteristics of WGS Catalysts for SEWGS System (SEWGS 시스템을 위한 WGS 촉매들의 CO 전환 특성)

  • Ryu, Hojung;Park, Jihye;Lee, Dongho;Park, Jaehyeon;Bae, Dalhee
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.2
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    • pp.96-104
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    • 2015
  • Reactivity of commercial WGS catalyst and four new catalysts(RMC-3, PC-73, PC-67SU, PC-59) manufactured with various compositions by Korea Electric Power Research Institute(KEPCO RI) were compared to select suitable WGS catalyst for SEWGS system. Steam/CO ratio, gas velocity, flow rates of syngas, and temperature were considered as operating variables. As a result, commercial catalyst showed the highest CO conversion and RMC-3 catalyst showed also high CO conversion. Therefore, commercial and RMC-3 catalysts were selected as applicable catalysts. However, PC-73 catalyst showed low CO conversion at low temperature($200^{\circ}C$) but showed good reactivity at high temperature($225{\sim}250^{\circ}C$), and therefore, PC-73 catalyst was selected as applicable catalyst for high temperature operation. Continuous operations up to 24 hours for those three catalysts(commercial, RMC-3, PC-73) were conducted to check reactivity decay of catalysts. All three catalysts maintained their original reactivity.

Reactor Sizing for Hydrogen Production from Ethane over Ni Catalyst (니켈 촉매 상에서 에탄으로부터 수소생산을 위한 반응기 사이징)

  • Seong, Minjun;Lee, Kyungeun;Cho, Jung-Ho;Lee, Young-Chul;Jeon, Jong-Ki
    • Clean Technology
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    • v.19 no.1
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    • pp.51-58
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    • 2013
  • In this study, kinetics data was obtained for steam reforming reaction of ethane over the nickel catalyst. The variables of steam reforming reaction were reaction temperature, partial pressure of ethane, and mole ratio of steam and ethane. Parameters for the power rate law kinetic model and the Langmuir-Hinshelwood model were obtained from the kinetic data. Also, sizing of steam reforming reactor was performed by using PRO/II simulator. For the steam reforming reaction of ethane, Langmuir-Hinshelwood model determining the reaction rate by the surface reaction was better suited than a simple power rate law kinetic model. On water-gas-shift reaction, power rate law kinetic model was well fitted to the kinetic data. Reactor size can be calculated for production of hydrogen through PRO/II simulation.

A Study on the Sulfur-Resistant Catalysts for Water Gas Shift Reaction II. Effect of Alkali Metal Salt on the Activity of CoMo Catalyst (황에 저항성을 가지는 수성가스 전환반응 촉매의 연구 II. CoMo 촉매의 활성에 미치는 알칼리 금속염의 영향)

  • Kim, Joon Hee;Lee, Ho In
    • Journal of the Korean Chemical Society
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    • v.42 no.6
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    • pp.696-702
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    • 1998
  • The effect of alkali metal salt on the activity of Co-Mo catalyst which has high resistance to sulfur poisoning for water gas shift reaction(WGSR) was studied. Two groups of catalysts were prepared to investigate the effects of anion and cation in alkali metal salts. For K-doped catalysts made with various potassium salts having different anion, the catalytic activity was explained to depend mainly on the BET surface area. Among the catalysts prepared by various nitrates of alkali metal as precursor, the Li-doped catalyst showed the best activity, and the others did not make significant differences giving relatively low activities. And the change of BET surface area by varying the loading of alkali metal showed a similar trend to that of activity. In this case, the activity was dependent on both BET surface area and the ratio of $Mo^{6+}$ with a tetrahedral coordination symmetry to $Mo^{6+}$ with an octahedral one, $Mo^6+[T]/Mo^{6+}[O]$ value.

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Effect of Bed Insert Geometry on CO Conversion of WGS Catalyst in a Fluidized Bed Reactor for SEWGS Process (SEWGS 공정을 위한 유동층 반응기에서 내부 삽입물의 모양이 WGS 촉매의 CO 전환율에 미치는 영향)

  • Ryu, Hojung;Kim, Hana;Lee, Dongho;Jin, Gyoungtae;Park, Youngcheol;Jo, Sungho
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.6
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    • pp.535-542
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    • 2013
  • To enhance the performance of SEWGS system by holding the WGS catalyst in a SEWGS reactor using bed inserts, effect of bed insert geometry on CO conversion of WGS catalyst was measured and investigated. Small scale fluidized bed reactor was used as experimental apparatus and tablet shaped WGS catalyst and sand particle were used as bed materials. The cylinder type and the spring type bed inserts were used to hold the WGS catalysts. The CO conversion of WGS catalyst with the change of steam/CO ratio was determined based on the exit gas analysis. Moreover, gas flow direction was confirmed by bed pressure drop measurement for each case. The measured CO conversion using the bed inserts showed high value comparable to previous results even though at low catalyst content. Most of input gas flowed through the bed center side when we charged tablet type catalyst into the cylinder type bed insert and this can cause low $CO_2$ capture efficiency because the possibility of contact between input gas and $CO_2$ absorbent is low in this case. However, the spring type bed insert showed good reactivity and good distribution of gas, and therefore, the spring type bed insert was selected as the best bed insert for SEWGS process.

Thermodynamic Analysis of DME Steam Reforming for Hydrogen Production (수소제조를 위한 DME 수증기 개질반응의 열역학적 특성)

  • Park, Chan-Hyun;Kim, Kyoung-Suk;Jun, Jin-Woo;Cho, Sung-Yul;Lee, Yong-Kul
    • Applied Chemistry for Engineering
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    • v.20 no.2
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    • pp.186-190
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    • 2009
  • This study is purposed to analyze thermodynamic properties on the hydrogen production by dimethyl ether steam reforming. Various reaction conditions of temperatures (300~1500 K), feed compositions (steam/carbon = 1~7), and pressures (1, 5, 10 atm) were applied to investigate the effects of the reaction conditions on the thermodynamic properties of dimethyl ether steam reforming. An endothermic steam reforming competed with an exothermic water gas shift reaction and an exothermic methanation within the applied reaction condition. Hydrogen production was initiated at the temperature of 400 K and the production rate was promoted at temperatures exceeding 550 K. An increase of steam to carbon ratio (S/C) in feed mixture over 1.5 resulted in the increase of the water gas shift reaction, which lowered the formation of carbon monoxide. The maximum hydrogen yield with minimizing loss of thermodynamic conversion efficiency was achieved at the reaction conditions of a temperature of 900 K and a steam to carbon ratio of 3.0.

Effects of Bed Insert Geometry and Shape of WGS Catalysts on CO Conversion in a Fluidized Bed Reactor for SEWGS Process (SEWGS 공정을 위한 유동층 반응기에서 내부 삽입물의 모양 및 WGS 촉매의 형상이 CO 전환율에 미치는 영향)

  • Ryu, Hojung;Kim, Hana;Lee, Dongho;Bae, Dalhee;Hwang, Taeksung
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.2
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    • pp.150-159
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    • 2013
  • To enhance the performance of SEWGS system by holding the WGS catalyst in a SEWGS reactor using bed inserts, effects of insert geometry and shape of WGS catalysts on CO conversion were measured and investigated. Small scale fluidized bed reactor was used as experimental apparatus and WGS catalyst (particle and tablet) and sand were used as bed materials. The parallel wall type and cross type bed inserts were used to hold the WGS catalysts. The CO conversion with steam/CO ratio was determined based on the exit gas analysis. The measured CO conversion using the bed inserts showed high value comparable to physical mixing cases. Moreover, gas flow direction was confirmed by bed pressure drop measurement for each case. Most of input gas flowed through the catalyst side when we charged tablet type catalyst into the bed insert and this can cause low $CO_2$ capture efficiency because the possibility of contact between input gas and $CO_2$ absorbent is low in this case. New bed insert geometry was proposed based on the results from this study to enhance contact between input gas and WGS catalyst and $CO_2$ absorbent.

Numerical Analysis of Heat Transfer and Fuel Conversion for MCFC Preconverter (MCFC 프리컨버터 촉매의 열전도특성과 연료전환율 해석)

  • Byun, Do-Hyun;Sohn, Chang-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.4
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    • pp.425-430
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    • 2012
  • In this study, a preconverter of an MCFC for an emergency electric power supplier is numerically simulated to increase the hydrogen production from natural gas (methane). A commercial code is used to simulate a porous catalyst with a user subroutine to model three dominant chemical reactions-steam reforming, water-gas shift, and direct steam reforming. To achieve a fuel conversion rate of 10% in the preconverter, the required external heat flux is supplied from the outer wall of the preconverter. The calculated results show that the temperature distribution and chemical reaction are extremely nonuniform near the wall of the preconverter. These phenomena can be explained by the low heat conductivity of the porous catalyst and the endothermic reforming reaction. The calculated results indicate that the use of a compact-size preconverter makes the chemical reaction more uniform and provides many advantages for catalyst maintenance.

Methane Steam Reforming over $Ni/CeO_2-ZrO_2$ loaded on Fe-Cr Alloy Honeycomb Monolith

  • Lee, Jong-Dae;Kang, Min-Gyu;Lee, Tae-Jun;Cho, Kyung-Tae;Kim, Man-Hoe
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.4
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    • pp.427-435
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    • 2007
  • 에너지원으로서 수소를 생산하기 위하여 하니컴 구조를 갖는 모노리스에 10 wt% $Ni/CeO_2-ZrO_2$ 촉매를 담지한 후 메탄의 수증기 개질 실험을 수행하였다. 다른 $CeO_2/ZrO_2$ 몰비를 갖는 촉매들 중에서, $Ni/CeO_2-ZrO_2(CeO_2/ZrO_2=4/1)$촉매가 $700-800^{\circ}C$에서 높은 메탄의 전환율을 보여 주었다. 10wt% $Ni/CeO_2-ZrO_2$ 촉매가 담지된 금속 모노리스 촉매체는 높은 열전도도와 비표면적들로 인하여 좋은 촉매 특성을 보여줌을 확인할 수 있었다. 또한, 금속모노리스 촉매체는 반응물에서 과다의 수증기에 의한 수소 수율에서 크게 영향을 받지 않음을 알 수 있었다. $GHSV=30,000h^{-1}$, 반응물 비$(H_2O/CH_4=3.0)$ 반응온도 $800^{\circ}C$에서 금속모노리스 촉매체는 98%이상의 메탄의 전환율을 보여주었다. 생성물 가스에서 $CO_2/CO$의 비는 수증기/메탄의 반응물비가 증가할수록 수성가스화 반응에 의하여 증가됨을 알 수 있었다.

Optimization of Reaction Conditions for the High Purity Hydrogen Production Process Using By-Product Gases in Steel Works (철강산업 부생가스를 이용한 고순도 수소 제조 공정의 반응 조건 최적화)

  • CHOI, HANSEUL;KIM, JOONWOO;KIM, WOOHYOUNG;KIM, SUNGJOONG;KOH, DONGJUN
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.6
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    • pp.621-627
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    • 2016
  • Low-priced hydrogen is required in petrochemical industry for producing low-sulfur oil, and upgrading low-grade crude oil since environmental regulations have been reinforced. Steel industry can produce hydrogen from by-product gases such as Blast Furnace Gas (BFG), Coke Oven Gas (COG), and Linze Donawitz Gas (LDG) with water gas shift (WGS) reaction by catalysis. In this study, we optimized conditions for WGS reaction with commercial catalysts by BFG and LDG. In particular, the influence on activity of gas-hourly-space-velocity, and $H_2O/CO$ ratios at different temperatures were investigated. As a result, 99.9%, and 97% CO conversion were showed with BFG, and LDG respectively under $350^{\circ}C$ High Temperature Shift (HTS), $200^{\circ}C$ Low Temperature Shift (LTS), 3.0 of $H_2O/CO$, and $1500h^{-1}$ of GHSV. Furthermore, 99.9% CO conversion lasted for 250 hours with BFG as feed gas.

Kinetic Study of the Fischer-Tropsch Synthesis and Water Gas Shift Reactions over a Precipitated Iron Catalyst (철 촉매를 이용한 Fischer-Tropsch 합성 반응과 수성 가스 전환 반응에 대한 반응 속도 연구)

  • Yang, Jung-Il;Chun, Dong Hyun;Park, Ji Chan;Jung, Heon
    • Korean Chemical Engineering Research
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    • v.50 no.2
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    • pp.358-364
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    • 2012
  • The kinetics of the Fischer-Tropsch synthesis and water gas shift reactions over a precipitated iron catalyst were studied in a 5 channel fixed-bed reactor. Experimental conditions were changed as follows: synthesis gas $H_2$/CO feed ratios of 0.5~2, reactants flow rate of 60~80 ml/min, and reaction temperature of $255{\sim}275^{\circ}C$ at a constant pressure of 1.5 MPa. The reaction rate of Fischer-Tropsch synthesis was calculated from Eley-Rideal mechanism in which the rate-determining step was the formation of the monomer species (methylene) by hydrogenation of associatively adsorbed CO. Whereas water gas shift reaction rate was determined by the formation of a formate intermediate species as the rate-determining step. As a result, the reaction rates of Fischer-Tropsch synthesis for the hydrocarbon formation and water gas shift for the $CO_2$ production were in good agreement with the experimental values, respectively. Therefore, the reaction rates ($r_{FT}$, $r_{WGS}$, $-r_{CO}$) derived from the reaction mechanisms showed good agreement both with experimental values and with some kinetic models from literature.