• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1995년도 추계학술대회 논문집
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• pp.60-63
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• 1995

The behavior of the work materials in the chip-tool interface in extremely high strain rates and temperatures is more that of viscous liquids than that of normal solid metals. In these circumstances the principles of fluid mechanics can be invoked to describe the metal flow in the neighborhood of the cutting edge. In the present paper an Eulerian finite element model is presented that simulates metal flow in the vicinity of the cutting edge when machining a low carbon steel with carbide cutting tool. The work material is assumed to obey visco-plastic (Bingham solid) constitutive law and Von Mises criterion. Heat generation is included in the model, assuming adiabatic conditions within each element. the mechanical and thermal properties of the work material are accepted to vary with the temperature. The model is based on the virtual work-stream function formulation, emphasis is given on analyzing the formation of the stagnant metal zone ahead of the cutting edge. The model predicts flow field characteristics such as material velocity effective stress and strain-rate distributions as well as built-up layer configuration

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.884-889
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• 1994

In this work, rapid prototyping and three dimensional finite element analysis are simltaneously applied to design metal forming processes. Rapid prototyping is a new prototyping technology which producess three dimensional part models directly from CAD data and has been extensively applied to various manufacturing processes. There are many types of rapid prototyping systems due to their building principles and materials. In this work, Stereolithography Apparatus (SLA) which is the most widely-used rapid prototyping system is introduced to manufacture the die set. To prepare STL file generally, mesh data which are in describing the die surface in finite element analysis are translated so that rapid prototyping and finite element analysis are effectively connected. The die sets are manufactured using SLA prototypes, and matal forming experiments are carried out using them. Comparing experiments results with analyses, the processes can be predicted and designed successfully.

• 한국정밀공학회지
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• 제18권10호
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• pp.200-207
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• 2001

Burrs farmed in drilling are classified into three types, no burr, burrs with cap, teared burr. To control burr size in drilling, the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials. second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hope. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined. Simplified 2D FEM analysis shows good prediction for burr formation.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2009년도 춘계학술발표논문집
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• pp.135-138
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• 2009

자동차 디젤 분사장치의 하우징인 튜브 인젝터는 부품의 특성상 내식성, 내산화성, 강도 등을 필요로 하는 STS소재를 주로 사용하는데, 기존의 제조방법은 절삭가공이 주류를 이루었다. 그러나 생산성증대 필요성과 소재 이용률향상 및 제품의 고급화를 위하여 정밀냉간단조를 이용한 소성가공 방법이 최근에 시도되고 있다. 본 논문은 최적 정밀냉간단조 성형을 위해 유한요소법을 이용함으로써 정밀냉간 단조 공정 및 금형설계의 기초자료를 제시하였다.

• 대한기계학회논문집
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• 제17권12호
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• pp.2970-2981
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• 1993

In hot closed-die forging the load increases rapidly near the final stage. Preforming operation is important to both the sound final forging and die-service life. In this study, the material flows during preforming and final forging are investigated. The physical modeling with Plasticine as a model material showed clear flow patterns. The forging process were numerically simulated by the finite element method with the isothermal and the non-isothermal models. The flow patten of the isothermal simulation showed good agreements with the experiments. Temperature changes and pressure distributions on the die surfaces during one cycle of the forging process were obtained from the non-isothermal simulation. High pressure and temperature were developed at certain areas of the die surfaces. It was concluded that those areas usually coincide with each other and should be distributed by the preforming operations to enhance the die life.

• 한국지반공학회논문집
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• 제17권4호
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• pp.7-14
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• 2001

구조물 하중에 의한 점성토 지반의 침하량을 보다 정확하게 평가하기 위해서는 지반 내의 흙요소가 경험하는 실제적인 응력경로와 이에 따른 변형양상이 적절하게 고려되어야만 한다. 따라서 본 연구에서는 축대칭 조건의 다양한 응력경로를 따라 발생하는 정규압밀 점성토의 변형 거동을 고찰한 기존의 실험적 연구결과를 바탕으로 응력경로법에 근거한 보다 간편하고 합리적인 침하량 평가기법을 제시하였다. 또한 본 연구에서는 제시된 평가기법을 기존의 1차원적인 침하량 평가기법들과 함께 실제와 유사한 조건을 가지는 가상지반의 침하량 산정에 적용해 보았으며, 동일한 조건에 대해 소성모델(MCC 모델)과 혼합압밀이론에 바탕을 둔 유한요소해석을 실시하였다. 그리고 이를 통해 얻어진 결과들을 비교.분석함으로써 기존 평가기법들의 문제점과 한계를 명확히 제시하였으며, 응력증분 평가방법이 침하량 평가에 미치는 영향을 분석하였다.

• 한국해양공학회지
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• 제14권2호
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• pp.76-83
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• 2000

this paper was concentrated on the finite element formulation to solve boundary value problems by using the isotropic elasto-plastic damage constitutive model proposed previously(Noh, 2000) The plastic damage of ductile materials is generally accompanied by large plasticdeformation and strain. So nonlinearity problems induced by large deformation large rotation and large strain behaviors were dealt with using the nonlinear kinematics of elasto-plastic deformations based on the continuum mechanics. The elasto-plastic damage constitutive model was applied to the nonlinear finite element formulation process of Shin et al(1997) and an improved analysis model considering the all nonlinearities of structural behaviors is proposed. Finally to investigate the applicability and validity of the numerical model some numerial examples were considered.

• 한국해양공학회지
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• 제19권1호
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• pp.33-38
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• 2005

It has been well documented that plate forming is one of the most important processes in shipbuilding. In the most shipyards, the line heating method is primarily used for plate forming. Since the heating process is carried out for the curved plate and not for the flat plate, a curvature effect on the final deformation must be considered in deriving the simplified prediction models for deformation. This paper investigates the effect of curvature along the heating line on the deformation of the plate. First of all, results of numerical analysis are compared with these of a line-heating test, to justify the elasto-plastic analysis procedure for the present study, which shows good agreement. Then, the present numerical procedure is applied to flat and curved plate models, to investigate the curvature effect on the heat transfer characteristics and deformation by line heating.

• 한국산학기술학회논문지
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• 제4권1호
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• pp.36-41
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• 2003

열간단조 밀폐금형의 수명연장을 위한 빌릿의 소성변형 유동해석을 유한 요소법에 의하여 실시한 결과 임프레션 형상에 대한 수정설계를 수행하였고, 임프레션 표면 마멸부위의 보수방법을 육성용접에 의한 방법으로 금형을 재생하여 사용한 결과 개발 전의 3,0(H개 생산에서 개발 후 5,000개 양산되었을 때 임프레션 표면을 관찰하였더니 3,000개 정도에서 나타났던 마멸보다 얕은 마멸이 나타났다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.448-451
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• 2005

It was observed that after unloading or removal of the load from the specimen subjected to bending stress, partial or full elastic spring back occurred and considerable stresses have resulted while plastic deformation was considered. ABAQUS is a suite of powerful engineering simulation programs, based on the finite element method. In this paper, it was used as the main tool to analyze elastic and plastic deformations of hi-material metal joint. In the case of elastic deformations, the results were comparable to the theoretical data. Plastic deformations and residual stresses of hi-material metal joint under bending moment were obtained by ABAQUS; where the theory needs to be studied and improved further to verify the results.