• 한국강구조학회 논문집
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• 제19권6호
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• pp.715-723
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• 2007

본 연구에서는 중/저층의 철골모멘트골조를 대상으로 합리적이고 실용적인 변위기반 내진설계절차를 제시하였다. 현행의 내진설계에서는 구조시스템 종별에 따라 경험적이고 획일적으로 규정된 반응수정계수를 토대로 설계가 수행되므로, 접합부가 보유한 회전능력의 적정성 여부를 검증하기가 어렵다. 본 논문에서는 실험적으로 입증된 철골모멘트골조 접합부의 가용 소성회전능력을 주요설계변수로 직접 사용하는 새로운 설계법을 제시하였다. 이 설계방안의 정립을 위해, 우선 지금까지 불분명한 관계로 남아있던 접합부의 가용 소성회전능력과 반응수정계수 사이의 관계를 합리적이고 정량적으로 정의하는 방안을 제시하였다. 이를 토대로 변위에 기반한 단계별 내진설계절차를 제시하고 비선형동적해석에 의해 방안의 타당성을 입증하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1995년도 춘계학술대회논문집
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• pp.196-202
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• 1995

Drawbead formulation is the first process together with a binder wrap process in a sheet metal forming process. The purpose of a drawbead is to control the flow of the metal into the die in panel press forming. To simulate the drawbead formation process, an elasto-plastic finite element formulation is derived from the equilibrium equation an drelated boundary conditions considering the proper contact conditons. The developed finite element program is applied to drawbead formation in the plane strain condition. The simulation of drawbead formation produces the distribution fo stress and strain along the bead and the resultant elongation of the sheet in the cavity region with respect to various cavity dimensions of the sheet as well as the punch force of a drawbead and the amount of draw-in with respect to the stroke fo a drawbead. The numerical resutls provides the fundamental information as a boundary condition to analyze the complex binder wrap phenomena and panel press forming in simple way.

• 대한기계학회논문집A
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• 제27권11호
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• pp.1907-1916
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• 2003

During decades, there has been much progress in understanding of the inelastic behavior of the materials and numerous inelastic constitutive equations have been developed. The complexity of these constitutive equations generally requires a stable and accurate numerical method. To obtain the increment of state variable, its evolution laws are linearized by several approximation methods, such as general midpoint rule(GMR) or general trapezoidal rule(GTR). In this investigation, semi-implicit integration schemes using GTR and GMR were developed and implemented into ABAQUS by means of UMAT subroutine. The comparison of integration schemes was conducted on the simple tension case, and simple shear case and nonproportional loading case. The fully implicit integration(FI) was the most stable but amplified the truncation error when the nonlinearity of state variable is strong. The semi-implicit integration using GTR gave the most accurate results at tension and shear problem. The numerical solutions with refined time increment were always placed between results of GTR and those of FI. GTR integration with adjusting midpoint parameter can be recommended as the best integration method for viscoplastic equation considering nonlinear kinematic hardening.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 추계학술대회논문집
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• pp.122-130
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• 1996

During the cold forming, due to high working pressure acting on the die surface, failure mechanics must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. Die wear affects the tolerances of formed parts, metal flow and costs of process etc. The only way to control these failures is to develop methods which allow prediction of die wear and costs of process etc. The only way to control these failures is to develop methods which allow prediction of die wear and which are suited to be used in the design state in order to optimize the process. In this paper, the wear experiments to abtain the wear coefficients and the upsetting processes was accomplished to observe the wear phenomenon during the cold forming process. The analysis of upsetting processes was accomplished to observe the wear phenomenon during the cold forming process. The analysis of upsetting processes was accomplished by the rigid-plastic finite element method. The result from the deformation analysis was used to analyse the die wear during the processes and the predicted die wear profiles were compared with the measured die wear profiles.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.63-66
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• 2005

Nanoimprint lithography (NIL) process at room temperature has been newly proposed in recent years to overcome the shape accuracy and sticking problem induced in a conventional NIL process. Success of the room temperature NIL relies on the accurate understand of the mechanical behavior of the polymer. Since a conventional NIL process has to heat a polymer above the glass transition temperature to deform the physical shape of the polymer with a mold pattern, viscoelastic property of polymer have major effect on the NIL process. However, rate dependent behavior of polymer is important in the room temperature NIL process because a mold with engraved patterns is rapidly pressed onto a substrate coated with the polymer by the hydraulic equipment. In this paper, finite element analysis of the room temperature NIL process is performed with considering the strain rate dependent behavior of the polymer. The analyses with the variation of imprinting speed and imprinting pattern are carried out in order to investigate the effect of such process parameters on the room temperature NIL process. The analyses results show that the deformed shape and imprint force is quite different with the variation of punch speed because the dynamic behavior of the polymer is considered with the rate dependent plasticity model. The results provide a guideline for the determination of process conditions in the room temperature NIL process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.56-59
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• 2009

Roll forming process is one of important metal processing technology because the process is simple and economical. These days, roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate for productivity. However, it is difficult to apply to the forming of micro scale or sub-micro scale pattern. In this study, the roll forming processing for the micro scale is designed and analyzed. In this study, the forming of micro pattern for solar cell plate by incremental roll forming process is analyzed. The solar cell plate may have thousands of patterns, and the analysis of forming considering all the patterns is impossible due to the computational costs. In this study, analyses are carried out for various numbers of patterns and the results are compared. It is shown that the analyses results with four row patterns and twelve row patterns are same. So, it is considered that the analysis can be carried out for only four rows of pattern for the design of incremental roll forming process.

• 대한기계학회논문집A
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• 제27권9호
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• pp.1555-1561
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• 2003

Finite element analysis using modern constitutive equation is one of the most general tools to simulate the deformation behavior and to predict the life of the structure. Constitutive equation becomes complicated so as to predict the material behavior more accurately than the classical models. Because of the complexity of constitutive model, numerical treatment becomes so difficult that the calculation should be verified carefully. One-element tests, simple tension or simple shear, are usually used to verify the accuracy of finite element analysis using complicated constitutive model. Since this test is mainly focused on the time integration scheme, it is also necessary to verify the equilibrium iteration using material stiffness matrix and to compare FE results with solution of structures. In this investigation, viscoplastic solution of thick walled cylinder was derived considering axial constraints and was compared with the finite element analysis. All the numerical solutions showed a good coincidence with FE results. This numerical solution can be used as a verification tool for newly developed FE code with complicated constitutive model.

• 대한조선학회논문집
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• 제35권1호
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• pp.61-71
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• 1998

본 논문에서는 2차원 공간에서의 탄성 또는 탄소성응력파를 받는 구조부재의 동적 파괴거동을 다룬다. 이러한 문제에 대한 지배방정식은 운동방정식과 탄소성 구성방정식에 대한 증감식으로 구성된 쌍곡선 편미분 방정식으로 나타나고, 이를 풀기 위해 유한차분법을 기초로 한 Zwas방법이 도입된다. 또한 탄소성문제의 동적거동을 나타내기 위해 응력공간내 탄소성 loading path가 소성항복 현상을 모델링하는데 제안된다. 이러한 계산결과를 바탕으로 탄성체의 균열선단의 동적응력확대계수가 계산되어지고, 탄소성체에 대한 소성영역의 형상의 시간이력을 보여준다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.241-244
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• 2005

Though the history of finite element analysis in field of powder metallurgy is not short, industrial engineer is still being dependent on the trial and error approach based on engineer's experience in selecting process conditions. This problem is mainly due to the difficulty in establishing models for the behavior of a powder compact during compaction and sintering as well as finding material parameters for the models and the absence of CAE software with which industrial engineer can easily investigate the effect of process conditions on the quality of product. Therefore, we established very simple and cheap procedure to find material parameters for powder compaction behavior and implemented it in self-developed commercial CAE software for powder metallurgy, PMsolver. Basically, the development strategy of PMsolver lies on simplification and convenience so as for industrial engineers to use it with least training. Using PMsolver, optimal process conditions were found for some geometry and powders. Prior to process condition design, the accuracy of finite element analysis was verified.

• Journal of Welding and Joining
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• 제17권1호
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• pp.104-115
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• 1999

판재의 비드 용접과정에서 열응력과 각변형의 발생기구 및 크기를 판재 단면에 대한 2차원 유한 요소해석을 통해 규명하고자 할 때 판재의 3차원 특성을 판재 길이의 크기효과로 간주하여, 구속경계조 건으로 설정함으로써 2차원 해석으로도 더욱 실제에 근접한 현상해석이 가능함을 제안하고자 하였다. 먼저 용접 입열에 의한 판재 내부의 천이 온도분포를 해석하였고, 이를 열응력 해석에 활용하였다. 2차 원 열응력 해석에 있어, 용접도중에 단면 전체가 길이 방향으로 동일한 크기의 변위를 한다고 가정하여 일정 변위를 길이 방향 경계조건으로 설정하고, 판재의 길이에 따라 각변형의 발생이 구속된다고 가정 하여, 판재의 길이에 의한 구속효과를 상당 구속력으로 간주하여 이를 단면 부재의 회전방향에 대한 경 계조건으로 설정함으로써 판재의 3차원 특성을 고려하고자 하였다. 제안된 방법에 의한 응력 분포 형태, 각변형 크기 등의 해석 결과가 기존의 2차원 해석 결과에 비해 실제에 더 근접함을 보여 주었다.