• Title/Summary/Keyword: 소성가공도

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Characterization of Residual Stress in Shot Peened Al 7075 Alloy Using Surface Acoustic Wave (표면파를 이용한 쇼트피닝된 Al 7075 합금의 잔류응력 평가)

  • Kim, Chung-Seok;Kim, Yong-Kwon;Park, Ik-Keun;Kwun, Sook-In
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.291-296
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    • 2006
  • The residual stress in shot-peened Al 7075 alloy was evaluated using surface acoustic wave (SAW). Shot peening was conducted to produce a variation in the residual stress with the depth below the surface under a shot velocity of 30 m/s. The SAW velocity was measured from the V(z) curve using a scanning acoustic microscopy (SAM). The Vickers hardness profile from the surface showed a significant work hardening near the surface layer with a thickness of about 0.25 mm. As the residual stress became more compressive, the SAW velocity increased, whereas as the residual stress became more tensile, the SAW velocity decreased. The variation in the SAW velocity through the shot peened surface layer was in good agreement with the distribution of the residual stress measured by X-ray diffraction technique.

Titanium alloy bolt hot forging process analysis through plastic working analysis (소성 가공 해석을 통한 티타늄 합금 볼트 열간 단조 공정 분석)

  • Choi, Doo-Sun;Kim, Tae-Min;Han, Bong-Seok;Han, Yu-Jin;Ko, Kang-Ho;Park, Jung-Rae;Park, Kyu-Bag;Lee, Jung-Woo;Kim, Do-Un
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.42-48
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    • 2020
  • Titanium alloy has been in the spotlight as a core material in high-tech industries that require high strength and light weight because it has excellent strength and corrosion resistance and strength is higher than that of steel. Therefore, in various industries, existing steel products are intended to be replaced with titanium alloys. Titanium alloys can cause cutting tool breakage during cutting, and heat generated during cutting does not dissipate, accumulates in tools and workpieces, resulting in large wear and tear on thin workpieces. In addition, since titanium alloy is a metal with high chemical activity, the wear of the tool becomes more severe when the cutting speed is high, so machining of titanium bolt through cutting is very disadvantageous in terms of productivity. Therefore, the production of bolts using titanium alloys is being produced through a forging process to improve productivity and product quality. In this paper, hot forging molding analysis was performed on bolts used for fastening automobile parts using Ti-6Al-4V alloy, which is the most commonly used titanium alloy.

Microbiological Evaluation for HACCP Implementation of Wholesale Bakery Products (제빵업체의 HACCP 모델 적응을 위한 미생물학적 위해도 평가)

  • Kim Hye Young;Park Jae Young;Chung Duck Hwa;Oh Sangsuk
    • Journal of Food Hygiene and Safety
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    • v.19 no.4
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    • pp.185-192
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    • 2004
  • Generic HACCP models for bakery products may help HACCP implementation at the wholesale bakery production lines easier. When baking, the internal temperature of bakery products went up to $85^{\circ}C$, which resulted in gelatinization of starch. Considering the characteristics of bakery products, general sanitation control procedures are the main target tool to keep bakery products safe. Monitoring of pathogenic microorganisms at bakery plant environment including production lines was carried out. At the wholesale bakery environment pathogenic microorganisms were detected. It gave a clue that general sanitation control procedures should be implemented for safe bakery products supply. Hazard analysis of raw materials and processing of bakery products, and determination of critical control points and critical limits at the wholesale bakeries lead to present generic model of bakery product HACCP plan. CCPs for the wholesale bakery products may be applied and modified for the implementation of HACCP plan at the wholesale bakery plant.

Investigation of a Novel Rubber-Forming Process Inducing Uniform Surface Pressure for the Fabrication of a Thin Bent Plate with Corrugated Structure (균일압력 유도에 의한 꺾임 구조를 가진 미세주름 박판구조물 성형을 위한 고무성형 공정연구)

  • Kim, Min-Hoon;Park, Sang-Hu;Jeong, Ho-Seung;Cho, Jong-Rae;Ha, Man-Yeung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.933-940
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    • 2011
  • Thin sheets with a corrugated structure are generally used for the fabrication of heat exchangers for electronics, airplanes, and vehicles. However, it is difficult to fabricate corrugated structures, especially those with a bent angle, using the conventional stamping process because of its intrinsic formation mechanism. We propose a novel rubber-forming process for the effective pressing of the both tilted sides of a plate under the same pressure to form exact corrugated shapes. We use finite element analysis and experiments to study the rubber-forming process parameters, and we evaluate the maximum allowable bent angle for high-quality formation. We show that the proposed method is effective for the fabrication of bent plates with low cost.

Numerical study on the charateristics of fracture growth in fracture controlled blasting using notched blasthole (노치성형 발파공을 이용한 균열제어 발파방법의 균열발생 특성에 대한 수치해석적 고찰)

  • 백승규;김재동;임한욱;류창하
    • Tunnel and Underground Space
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    • v.9 no.1
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    • pp.64-71
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    • 1999
  • A numerical analysis was performed to investigate the effects of notched blasthole in controlling the fracture plane. Analyzed were elastic and elasto-plastic response of rock, and fracture propagation under static and dynamic load conditions. Results showed that the region exceeding the tensile strength extended up to three times the radius of a normal blasthole in elastic analysis, while fifteen times in elasto-plastic analysis. It was shown that a crack was driven from the notch tip up to the distance of 23 times the hole radius in the case of a notched blasthole with a notch of 5 mm in depth and 30 mm in length.

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Bar Temperature Analysis of a Hot Rolling Process. (열간 압연공정의 강판 온도 분포 해석)

  • 백기남;고명삼
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.4
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    • pp.307-315
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    • 1989
  • In this paper, we have analyzed the temperature variation trend of a slab on between the process of reheating furnace and the termination of roughing mill process during hot rolling process. 1) cooling by radiation and convection current in the air, 2) plastic deformation heat, 3) cooling by descaling water, 4) cooling by contact with rolling rolls and/or transmitting rolls. For the analysis, the factors have been adopted as the problems of the rolling process to be solved such that we have established an application technique in relation to the determination of boundary conditions on the slab surface. We have presented a procedure for an analysis of the cooling phenomenon treated as a problem of two-dimensional transient heat flow using finite difference equation and suggested techniques of implementing sequentialized rolling tasks in correlation with the procedure. From the result of simulation, it is shown that the difference between calculation value and measurement value is within the range of the industrial measurement error. Also, it is proved that the assumptions, conditions, and properties used in the computer simulation is appropriate by showing that the pattern of a drop in temperature at each rolling event is in accord with real circumstances.

Buckling Test and Non-linear Analysis of Aluminium Isogrid Panel (알루미늄 lsogrid 패널의 좌굴시험 및 비선형 해석)

  • Yoo, Joon-Tae;Lee, Jong-Woong;Yoon, Jong-Hoon;Jang, Young-Soon;Yi, Yeong-Moo;Cho, Gwang-Rae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.4
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    • pp.35-40
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    • 2005
  • There are many methods to reinforce the cylindrical structure for light weight design like skin-stringer and semi-monocoque. Isogrid is one of the reinforced structures to improve buckling load. Isogrid has many advantages for complex load case, internal pressure and concentrated load.In this paper, compressive buckling test and non-linear FE analysis of the isogrid panel are described. Diameter of panel is 2.4m and thickness of plate is 11.43mm. The angle which the panel accomplish is about 70 degrees and, its height is about 660mm. Local buckling, global buckling and variation of stiffness after local buckling were observed during buckling test of the panel. MSC/MARC is used for non-linear FE analysis. When analysis, initial imperfection of panel which occurred during plastic forming is considered. The results of analysis for buckling mode and buckling load have good agreements with test.

Strength Change due to Plastic Deformation in Al 2024 Ultrafine Grained ECAP Metal (ECAP 성형가공한 Al 2024 초미세결정립 재료의 소성변형량에 따른 강도 변화)

  • Choi, Jeong-Woo;Ma, Young-Wha;Yoon, Kee-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1407-1415
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    • 2005
  • Strength change of an over-aged A12024 material was studied after being subjected to stages of severe plastic deformation by ECAP (Equal Channel Angular Pressing). Various kinds of strength value were measured using the conventional tensile test, Rockwell and Vickers hardness and the SP (small punch) test Due to limitation of the specimen size, tension test in transverse direction could not be conducted. Hence, SP test was employed for assessing the strength in transverse direction. Based on TEM observation the measured strength characteristics were explained based on the relation between microstructure, dislocation and strength. As the number of ECAP pass increases, the strength of A12024 was also increased. However, considerable change of strength, which is generally predicted, was not observed in this study. For the strength in transverse direction even decrease of the strength was observed after 6 passes of ECAP. It was argued that this decrease was due to dynamic recovery of dislocation density during or after ECAP processes at $150^{\circ}C$. The strength assessment equation proposed by the authors in the previous paper was shown to be very accurate. This argument was supported by comparing the results of conventional tensile test with those of SP test. It was also pointed that the Rockwell har(3ness value seemed to be able to represent the strength in the transverse direction.

Rheological Properties of Gamma Irradiated Arrowroot (Pueraria thunbergina. B) Starch (감마선 조사 칡 전분 gel의 rheology 특성)

  • Kuhm, Herena;Lim, Jin-Hyuk;Lee, Eun-Ju;Chang, Kyu-Seob
    • Korean Journal of Food Science and Technology
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    • v.36 no.5
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    • pp.740-743
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    • 2004
  • Rheological properties of gamma-irradiated arrowroot starch was examined to utilize as fundamental research data far processing. Irradiated arrowroot starch solutions (3, 4, 5, 6%) were gelatinized at $95^{\circ}C$ for 40 min, and its flow properties measured using rheometer at $30^{\circ}C$ and 10 to 200 rpm rotation rate. Rheological parameters of irradiated arrowroot starch gelatinized solution were calculated using Herschel-Bulkley equation. Gelatinized arrowroot starch solutions irradiated at $0^{\circ}C$ and 5kGy showed pseudoplastic fluid behavior, while those irradiated at 10, 20, and 30kGy were the dilatant with ${\tau}_y=0$ (yield stress).

A study on the three-dimensional upsetting of non-prismatic blocks considering different frictional conditions at two flat dies (상하면의 마찰이 틀린 비직각주 소재의 3차원 업셋팅에 관한 연구)

  • 김종호;류민형;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.345-352
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    • 1989
  • Upsetting of non-circular blocks is characterized by the three-dimensional deformation with lateral sidewise spread as well as axial bulging along thickness. A kinematically admissible velocity field for the upsetting of prismatic or non-prismatic blocks is proposed which considers the different frictional conditions at the top and bottom surfaces of a billet. From the proposed velocity field the upper-bound load and the deformed configuration are determined by minimizing the total power consumption with respect to some chosen parameters. Experiments are carried out with annealed SM 15C steel billets at room temperature for different billet shapes and frictional conditions. The theoretical predictions both in the forging load and the deformed configurations are shown to be in good agreement with the experimental observations. Therefore, the velocity field proposed in this work can be used for the prediction of forging load and deformation in upsetting of prismatic or non-prismatic blocks, considering the different frictional conditions at two flat dies.