• Title/Summary/Keyword: 세라믹 소재

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Production and Application of Nanoparticles by the Chemical Vapor Condensation Process (화학기상 응축법에 의한 나노분말의 제조 및 응용)

  • Kim Jin-Chun;Ha Gook-Hyun;Choi Chul-Jin;Kim Byoung-Kee
    • Journal of Powder Materials
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    • v.12 no.4 s.51
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    • pp.239-248
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    • 2005
  • 1990년도 초반에 개발되어 나노분말의 제조 공정으로 집중적으로 연구되어온 화학기상응축공정은 고강도용 나노분말 소재이외에 기능성 자성재료로의 응용에 주로 이용되어 왔다. 최근에는 이러한 응용이외에 나노분말의 표면을 다양한 이종 소재로 응용하고자하는 나노캡슐(혹은 core/shell)화 제조 공정으로 진보되어 다양한 합금 시스템으로 발전하게 되었다. 특히 최근 Particles 2005, Surface Modification in Particle Technology 학회에서는 나노금속 혹은 세라믹 분말에 PMMA, PE등 polymer의 유기화합물의 코팅하여, DNA나 RNA를 부착하거나 추출해내는 나노캡슐화 공정 연구가 매우 활발하게 진행됨을 보여주고 있으며, 이들 나노 캡슐의 개발은 약물전달계(Drug delivery system), 온열치료용 및 MRI 조영제 등의 바이오재료로의 응용가능성이 크게 기대되어 이에 대한 연구들이 활발하게 진행될 것으로 예상된다.

전북대학교 소재공정용 다목적 100 kW ICP (RF) 플라즈마 발생 장치 구축

  • Seo, Jun-Ho;Lee, Mi-Yeon;Kim, Jeong-Su;Choe, Chae-Hong;Kim, Min-Ho;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.190-190
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    • 2012
  • 전북대학교 고온 플라즈마 응용 연구 센터는 교육과학기술부 기초연구사업 중 고가연구장비 구축사업의 일환으로 소재공정용 다목적 100 kW 플라즈마 발생장치를 구축하고 있다. 100kW급 ICP (RF)형 플라즈마 발생장치는 RF 전력 인출이 이중으로 되어있어 한쪽에서는 수~수십 um 크기의 금속, 세라믹 등 고융점 원료분말을 순간적으로 용해, 기화 및 분해시키고 이들 기화 또는 분해된 증기를 급랭시키는 과정에서 초미분(<1 um)을 합성하는 플라즈마 합성법 연구가 가능하도록 RF 플라즈마 분말 합성 시스템이 연결되어 있고 다른 한쪽으로는 진공 챔버 내에서 고온 고속의 RF 플라즈마 불꽃을 형성 한 후 RF 플라즈마의 축 방향으로 반응성 가스 및 코팅 대상 물질을 주입하여 코팅 할 수 있는 열플라즈마 용사코팅 시스템이 연결되어 있는 다목적 연구 장치이다. 본 장치는 100 kW급 RF 전원 공급기와 유도결합형 플라즈마 토치, 플라즈마 분말 합성 부, 플라즈마 코팅 및 반응성 증착부, 가스 공급부, 냉각수 공급부, 전기 계장/제어부로 구성되어 있다.

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플라즈마 전해산화 공정 중 전해액 내의 인산염 변화에 따른 알루미늄 합금 산화피막의 형성

  • Yun, Sang-Hui;Kim, Seong-Cheol;Seong, Gi-Hun;Gang, Du-Hong;Min, Gwan-Sik;Cha, Deok-Jun;Kim, Jin-Tae;Yun, Ju-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.298-298
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    • 2013
  • 플라즈마 전해산화기술은 알루미늄 소재에 대해 기존의 양극 산화막, 전해 경질크롬 도금 및 플라즈마 세라믹 용사기술 등에 의해 구현할 수 없는 고기능성을 부여하여 월등히 우수한 경도, 내부식, 내마모, 전기절연, 열저항, 피로강도 등을 얻을 수 있는 획기적인 기술이다. 또한 최근 환경에 대한 관심이 점차 높아지면서 친환경적 공정과정과 경금속 소재의 제품에 내구성을 향상시킬 필요성이 높아지고 있다. 이러한 요구에 부합하는 플라즈마 전해 산화기술은 알칼리 수용액 중에서 Al, Ti, Mg 등의 표면에 산화 피막을 형성시키는 기술로써 기존의 양극산화(Anodizing)을 대체 할 수 있다. 본 연구에서는 Al6061을 이용하여 플라즈마 전해산화 공정에 사용되는 전해액의 종류 및 농도, 시간의 변화에 따른 산화 피막의 변화를 내전압 측정 및 FE-SEM, EDS, XRD를 통해 분석하였다. 전해액에 sodium hexameta phosphate과 potassium phosphate를 이용하여 phosphate 종류의 변화에 따른 피막 특성의 변화를 연구하였다. 그로인해 phosphate의 종류 및 농도, 시간 변화를 이용하여 플라즈마 전해산화공정의 산화 피막 물성 제어를 할 수 있다.

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Material Trends of Nozzle Extension for Liquid Rocket Engine (액체로켓엔진 노즐확장부 소재기술 동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Choi, Hwan-Seok
    • Current Industrial and Technological Trends in Aerospace
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    • v.9 no.1
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    • pp.139-149
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    • 2011
  • The combustion chamber and nozzle of a liquid rocket engine need thermal protection against the high temperature combustion gas. The nozzle extension of a high-altitude engine also has to be compatible with high temperature environment and several kinds of cooling methods including gas film cooling, ablative cooling and radiative cooling are used. Especially for an upper-stage nozzle extension having a large expansion ratio, the weight impact on the launcher performance is crucial and it necessitated the development of light-weight refractory material. The present survey on the nozzle extension materials employed in the liquid rocket engines of USA, Russia and European Union has revealed a trend that the heavier metals like stainless steels and titanium alloys are being substituted with light weight carbon fiber or ceramic matrix composite materials.

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Removal Characteristics of Heavy Metals in Acid Mine Drainage (AMD) Using Porous Starfish Ceramics (II) - Treatment of AMD in a Column Reactor System (불가사리 소재 다공성 세라믹을 이용한 산성광산배수 내 중금속의 제거특성(II) - 컬럼연속 실험을 통한 산성광산배수의 처리특성)

  • Lee, Yonghwan;Yim, Soobin
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.12
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    • pp.25-34
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    • 2014
  • The objective of this study was to investigate the removal characteristics and the elimination mechanism of heavy metals in Acid Mine Drainage (AMD) using spherical-type porous Zeolite-StarFish ceramics (porous ZSF ceramics) packed in a continuous column reactor system. The average removal efficiencies of heavy metals in AMD were Al 98.7, As 98.7, Cd 96.0, Cu 89.1, Fe 99.5, Mn 94.4, Pb 96.3 and Zn 80.8 % during 110 days of operation time. The average removal capacity of porous ZSF ceramics for heavy metals were measured to be Al 21.76, As 1.52, Cd 1.27, Cu 3.41, Fe 44.83, Mn 3.48, Pb 2.36 and Zn $3.76mg/kg{\cdot}day$. The analysis results of mechanism using SEM, EDS and XRD exhibited that the porous ZSF ceramics could act as a multi-functional ceramics for the removal of heavy metals in AMD through the reactions of precipitation, adsorption and ion-exchange. The experimental results of column reactor system displayed that the porous ZSF ceramics would be a consistently efficient agent for the removal of heavy metals in AMD for a long term.

Preparation and Characterization of Photocatalytic Paper for VOCs Adsorption and Oxidation Decomposition (VOC흡착 및 산화분해 특성을 갖는 광촉매종이의 제조 및 특성 평가)

  • Yoo, Yoon-Jong;Kim, Hong-Soo;Jeon, Sang-Ho;Jang, Gun-Eik
    • Journal of the Korean Ceramic Society
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    • v.42 no.1
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    • pp.56-61
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    • 2005
  • Highly durable photocatalytic paper containing anatase $TiO_{2}$, active carbon and ceramic fiber, which can adsorb VOCs and decompose them by photo oxidation simultaneously, was manufactured and characterized. Optimum concentration of PDADMAC to let $TiO_{2}$ adhere on the surfaces of active carbon and ceramic fiber selectively was $10\~15$ ppm in a slurry mixture for making photocatalytic paper. The thickness and basis weight of the produced catalytic paper by paper-making method were 0.4 mm and 380 $g/m^{2}$, respectively. Adsorption reaction by active carbon and photocatalytic decomposition reaction by $TiO_{2}$ were proceeded simultaneously, by which the abatement rate was found to be greatly enhanced compared to the similar environment with single adsorption reaction or single photocatalytic reaction only. The selective attachment of $TiO_{2}$ on ceramic fiber and active carbon was found to be very effective in preventing decomposition of substrate by the $TiO_{2}$ attack during exposure to UV light.

Distribution of Agalmatolite Mines in South Korea and Their Utilization (한국의 납석 광산 분포 현황 및 활용 방안)

  • Seong-Seung Kang;Taeyoo Na;Jeongdu Noh
    • The Journal of Engineering Geology
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    • v.33 no.4
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    • pp.543-553
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    • 2023
  • The current status of domestic a agalmatolite mines in South Korea was investigated with a view to establishing a stable supply of agalmatolite and managing its demand. Most mined agalmatolite deposits were formed through hydrothermal alteration of Mesozoic volcanic rocks. The physical characteristics of pyrophyllite, the main constituent mineral of agalmatolite, are as follows: specific gravity 2.65~2.90, hardness 1~2, density 1.60~1.80 g/cm3, refractoriness ≥29, and color white, gray, grayish white, grayish green, yellow, or yellowish green. Among the chemical components of domestic agalmatolite, SiO2 and Al2O3 contents are respectively 58.2~67.2 and 23.1~28.8 wt.% for pyrophyllite, 49.2~72.6 and 16.5~31.0 wt.% for pyrophyllite + dickite, 45.1 and 23.3 wt.% for pyrophyllite + illite, 43.1~82.3 and 11.4~35.8 wt.% for illite, and 37.6~69.0 and 19.6~35.3 wt.% for dickite. Domestic agalmatolite mines are concentrated mainly in the southwest and southeast of the Korean Peninsula, with some occurring in the northeast. Twenty-one mines currently produce agalmatolite in South Korea, with reserves in the order of Jeonnam (45.6%) > Chungbuk (30.8%) > Gyeongnam (13.0%) > Gangwon (4.8%), and Gyeongbuk (4.8%). The top 10 agalmatolite-producing mines are in the order of the Central Resources Mine (37.9%) > Wando Mine (25.6%) > Naju Ceramic Mine (13.4%) > Cheongseok-Sajiwon Mine (5.4%) > Gyeongju Mine (5.0%) > Baekam Mine (5.0%) > Minkyung-Nohwado Mine (3.3%) > Bugok Mine (2.3%) > Jinhae Pylphin Mine (2.2%) > Bohae Mine. Agalmatolite has low thermal conductivity, thermal expansion, thermal deformation, and expansion coefficients, low bulk density, high heat and corrosion resistance, and high sterilization and insecticidal efficiency. Accordingly, it is used in fields such as refractory, ceramic, cement additive, sterilization, and insecticide manufacturing and in filling materials. Its scope of use is expanding to high-tech industries, such as water treatment ceramic membranes, diesel exhaust gas-reduction ceramic filters, glass fibers, and LCD panels.

A Making of Aesthetic Dental restorations with Nano Hybrid Ceramic material by CAD/CAM System (치과 CAD/CAM용 Nano Hybrid Ceranic 소재를 이용한 심미 치과보철물의 제작)

  • Choi, Beom-jin
    • Journal of the Korean Academy of Esthetic Dentistry
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    • v.25 no.2
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    • pp.98-108
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    • 2016
  • In recent days, perhaps the biggest driver in new material development is the desire to improve restorations esthetics compared to the traditional metal substructure based ceramics or all-ceramic restorations. Each material type performs differently regarding strength, toughness, effectiveness of machining and the final preparation of the material prior to placement. For example, glass ceramics are typically weaker materials which limits its use to single-unit restorations. On the other hand, zirconia has a high fracture toughness which enables multi-unit restorations. This material requires a long time sintering procedure which excludes its use for fast chair side production. Hybrid ceramic material developed for CAD/CAM system is contained improved nano ceramic elements. This new material, called a Resin Nano Hybrid Ceramic is unique in durability of function and aesthetic base compositions. The new nano-hybrid ceramic material is not a composite resin. It is also not a pure ceramic. The material is a mixture of both and consists of nano-ceramic fillers. Like a composite, the material is not brittle and is fracture resistant. Like a glass ceramic, the material has excellent polish retention for lasting esthetics. The material is easily machined by chair side or in a dental lab side, could be an useful restorative option.

A Study on Synthesis of Mayenite by Using Recycled Aluminium Resource for Application in Insulating Material (알루미늄 재활용 소재를 이용한 내화재용 Mayenite 합성 연구)

  • Im, Byoungyong;Kang, Yubin;Joo, Soyeong;Kim, Dae-Guen
    • Resources Recycling
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    • v.29 no.6
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    • pp.65-72
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    • 2020
  • Black dross is a dark gray dross generated during the aluminum recycling process that uses flux, and contains NaCl, KCl, Al2O3, MgO, etc. Black dross is separated into soluble substances (NaCl, KCl) and insoluble substances (Al2O4, MgO) through the dissolution process. Soluble materials can be reused as salt flux, and Al2O3 and MgO can be upcycled to various ceramic materials through the synthesis process. In this study, Mayenite was synthesized using Al2O3 and MgO recovered from black dross, and the synthesis was performed according to the mixing ratio and reaction temperature. It was confirmed that when Mayenite was synthesized using black dross (spinel) and CaCO3, precursors were changed to Mg0.4Al2.4O4 and CaO at 700 ℃, and to Ca12Al14O33 (Mayenite) after 800 ℃. In the mixing conditions experiment, it was confirmed that the Mayenite XRD peak increased with increase of the CaCO3 content, and the Mg0.4Al2.4O4 XRD peak decreased. As a result of the BET analysis of the synthesized powder, the surface area decreased as the fine particles were grown and agglomerated in the process of generating mayenite.

Preparation and Properties of EPDM/Thermoplastic Polyurethane Scrap Blends (EPDM/열가소성 폴리우레탄 스크랩 블렌드의 제조 및 물성)

  • Lee, Young-Hee;Kang, Bo-Kyung;Yoo, Hye-Jin;Kim, Jung-Soo;Jung, Young-Jin;Lee, Dong-Jin;Kim, Han-Do
    • Clean Technology
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    • v.15 no.3
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    • pp.172-179
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    • 2009
  • The thermoplastic polyurethane waste (TPU-S) with good tensile properties, hardness, NBS abrasion resistance, specific gravity and low wet coefficient of kinetic friction was melt-blended with ethylene propylene diene monomer rubber (EPDM) with high wet slip resistance and low mechanical properties to form EPDM/TPU-S blend films, and their composition-property relationship was investigated to find the optimum composition for shoe outsole material. The properties except the wet slip resistance increased with increasing TPU-S contents in the blend. All the properties except elongation at break, specific gravity and the wet coefficient of kinetic friction in the range of $0{\sim}65\;wt%$ of TPU-S did not attain the values predicted by the simple additive rule. The optimum weight ratio of EPDM/TPU-S for the application to the typical shoe outsole material was found to be 30/70.