• Title/Summary/Keyword: 세라믹 기지

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Micromechanical Analysis for Transverse Properties of Ceramic/Metal Composite (세라믹/금속기지 복합재료의 특성예측을 위한 미시역학적 유한요소해석)

  • 김태우;박상환
    • Journal of the Korean Ceramic Society
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    • v.38 no.6
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    • pp.575-581
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    • 2001
  • 세라믹/금속기지 복합재료에서 횡방향의 단축인장하중을 받는 경우, 복합재료의 특성에 관한 시뮬레이션 결과이다. 세라믹과 금속기지간 계면에 강한 결합이 존재하는 복합재와, 계면에서의 결합이 약한 복합재의 두 경우에 대하여 횡방향 평균응력과 평균변형율에 대한 관계를 계산하였다. 복합재료의 미시역학적개념과 유한요소해석법을 적용하여 세라믹체적분율의 변화에 따라 각기 해석되었다. 본 연구에서 계산된 횡방향 탄성계수는 문헌에 알려져 있는 미시역학개념으로 유도된 식에 의한 횡방향탄성계수값과 잘 일치되었다. 계면에서 강한 결합이 있는 복합재와는 달리, 약한 결합의 복합재는 인장하중에 의하여 세라믹/금속계면에서 금속재료와 세라믹간의 분리가 발생된다. 이 분리는 전체복합재의 강성을 감소시키며, 금속의 부피분율이 감소될수록 (즉, 세라믹의 부피분율이 증가할수록) 횡방향 평균응력의 평균변형율에 대한 감소로 나타났다. 미시역학의 개념을 적용한 유한요소해석기법을 통하여, 이미 알고 있는 복합재 각 성분의 특성으로부터 복합재료의 계면특성과 횡방향특성을 예측할 수 있다.

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Flexure and tension tests of newly developed ceramic woven fabric/ceramic matrix composites (새로 개발된 세라믹 직포 보강 세라믹 기지 복합체의 인장 및 곡강도 시험)

  • Dong-Woo Shin;Jin-Sung Lee;Chang-Sung Lim
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.6 no.1
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    • pp.73-87
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    • 1996
  • The mechanical properties of 2D ceramic composites fabricated bythe newly developed powder infiltration and subsequent multiple impregnation process were characterised by both 3-point flexure and tensile tests. These tests were performed with strain gauge and acoustic emission instrument. The woven fabric composites used for the test have the basic combinations of $Al_{2}$$O_{3}$ fabric/$Al_{2}$$O_{3}$ and SiC fabric (Tyranno)/SiC. Uniaxially aligned SiC fibre(Textron SCS-6)/SiC composites were also tested for comparison, The ultimate flexural strength and first-matrix cracking stress of SiC fabric/SiC composite with 73% of theoretical density were about 300 MPa and 77 MPa respectively. However, the ultimate tensile strengths of composite were generally one third of flexural strengths, and first-matrix cracking stress in a tension test was also much lower than the value obtained from flexure test. The lower mechanical properties measured by tension test were analysed quantitatively bythe differences in stressed volume using Weibull statistics. This showed that the ultimate strength and the firs-tmatrix cracking stress of woven laminate composites were mainly determined bythe gauge length of fibres and the stressed volume of matrix respectively. Incorporation of SiC whiskers into the matrix increased first-matrix cracking stress by increasing the matrix failure strain of composites.

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Electron Microscopy Analysis of Pd-Cu-Ga System Dental Alloy (치과용 Pd-Cu-GarP 합금의 전자현미경 분석)

  • 김기주;김수철;이진형
    • Journal of Biomedical Engineering Research
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    • v.20 no.6
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    • pp.539-546
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    • 1999
  • 현재 상용화되고 있는 치과용 76.5% Pd-11.2% Cu-7.2% GarP 합금의 왁스모형을 원심주조기로 주조하여, 임상조건의 탈개스 및 세라믹 소성처리를 하였다. 이에따른 각각의 시편에 대해 미세조직의 변화를 주사전자현미경 및 EDS로 관찰하고, 최종적인 투과전자현미경으로 조사하였다. 각 조건의 편석, 결정립계 및 석출물부위를 주사전자현미경과 EDS 고 관찰한 결과, 이원계 Pd-GA합금의 안정상들에 해당하는 정량적인 조성비는, 단지 상대적으로 Ga의 성분비만 높게 감지되었다. 특히, 세라믹소성 처리후 미세조직에서 형성된 석출물에 근접한 기지조직일수록 Ga의 농도가 상대적으로 줄어든 고갈현상을 확인하엿다. 또한 투과전자현미경의 제한시야회절도형 분석결과, 주조 및 탈개스처리 후 미세조직의 편석부위에서는 GA의 가장 큰 강도를 보였고, 또 Ga과 Pd 고용체 사이에 미세한 판상의 석출물에 기인하는 줄무늬를 관찰하였다. 한편, 세라믹소성처리후 미세조직의 석출물은 금속간화합물 Pd2Ga으로 밝혀졌으며, 기지조직은 <100> 방향을 따라 약 25nm의 폭을 가지는 미세한 섬유상 형태의 소위 "tweed 조직'을 형성하였다.성하였다.

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Review of the Research and Development of Ceramic Matrix Composite Materials and Future Works (세라믹 매트릭스 복합재료 연구 개발 동향 및 전망)

  • Lee, Tae Ho
    • Composites Research
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    • v.27 no.4
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    • pp.123-129
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    • 2014
  • Ceramic matrix composites (CMCs) consist of such reinforcements as carbides, nitrides, borides and oxides, which have high melting points, low density, high modulus and high strength, for the purpose of increasing toughness. These materials are used for heat shielding systems for aerospace vehicles, high-temperature gas turbine combustion chambers, turbine blades, stator vane parts, etc. Oxide CMCs are used for the components of burner and flame holder and the high-temperature gas duct. CMCs are also applied to brake disks, which are subjected to severe thermal shock, and slide bearing parts under heavy loads. The research and development of the CMC are progressed for the strategic purpose in defense and energy industry; for instance, for aerospace applications in the U.S., and for hyper-speed aircraft, gas turbines, and atomic fissions in U.S., Japan, and Europe.

Analysis of Composite Response Based on Microstructure Details (복합재료의 미시특성에 따른 기계적 특성해석)

  • 김태우
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.784-790
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    • 2003
  • Present investigation shows the analysis results for ceramic reinforced metal matrix composite under uniaxial transverse tensile loading. The resulting deformation, the projected damage type, and stress-strain behavior were computed depending on microstructure details such as the type of periodic reinforcement array, and the type of interface bonding. A two-dimensional finite element analysis was conducted based on the unit-cell of square, hexagonal, or diagonal periodic away For composite with strong interface bonding, the transverse stress vs. strain curve was generally increased with the increase of the ceramic volume fraction. For the composite with weakly bonded interface, however, the transverse stress vs. strain curve was reduced against the ceramic volume fraction. The decrease was caused by the interface debonding-induced stiffness reduction of the composite. For the composite of weakly bonded interface, the relative reduction rate in the final limit stress for hexagonal array was larger than that for square array. Outcome of the present study was compared favorably with the published literature data.

Finite Element Analysis for Effective Properties of Ceramic Matrix Plain Woven Textile Composites (유한요소법을 이용한 평직 세라믹 기지 복합재료의 등가물성치 산정)

  • Lee, Sung-Wook;Cho, Chong-Du
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1163-1167
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    • 2003
  • Effective properties of ceramic matrix plain woven textile composites were calculated using finite element analysis. The considered geometry is a unit cell of plain weave and the analysis was performed by commercial finite element program, ANSYS. The materials for analysis are 3 types for matrix, 1 type for fiber with various volume fraction. The result indicates that the effective properties of ceramic matrix composites can be controlled by the volume fraction. The result can be used for numerical analysis using ceramic matrix composites.

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A Characteristics of Al Matrix Composites Prepared by Rheo-compocasting and Squeeze Casting (Rheo-compocasting과 Squeeze casting법에 의해 제조된 AI기 복합재료의특성)

  • Seo, Yeong-Sik
    • Korean Journal of Materials Research
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    • v.6 no.12
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    • pp.1199-1212
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    • 1996
  • 본 연구는 주조성, 내압성, 내열성 등이 우수하여 군용 및 민수용 기계소재로 이용되고 있는 AI-Si-Mg계 AC4C 합금에 세라믹(AI2O3, AI2O3-TiC)을 강화시키는 복합재료제조에 관한 기초연구의 일환으로 수행하였다. 연구내용은 세라믹 강화재의 젖음성을 높이기 위하여 수소환원법에 의한 AI2O3입자의 Ni 피복과 기존의 프리폰 제조방법보다 간단하고 경제적인 자전연소합성법에 의해 AI2O3-TiC 다공성 pellet을 제조하여, 이들 강화재와 AC4C 기지금속을 이용하여 고대-compocasting 및 squeeze casting법으로 복합재료를 제조하고 미세조직, 계면생성물, 기계적 성질, 내마멸성 등의 특성을 조사하였다. 고대-compocasting법에 의해 제조된 AI2O3Ni 입자 강화 복합재료에서 강화재들은 응집체로 존재하지 않고 비교적 균일하게 분산되었고 AI2O3-TiC 강화재를 이용하여 squeeze casting으로 가압주조 하므로써 기지금속과 강화재의 젖음성이 향상되었다.

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Silicon Melt Infiltration of Reaction-Bonded Silicon Carbide (반응소결 탄화규소에서 실리콘의 침윤향상)

  • 신현익;김주선;이종호;김긍호;송휴섭;이해원
    • Journal of the Korean Ceramic Society
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    • v.39 no.7
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    • pp.693-698
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    • 2002
  • Reaction-Bonded Silicon Carbide (RBSC) Ceramics were fabricated which satisfies the maximum packing density of silicon carbide skeleton in the green compacts. Such a high packing density induced incomplete infiltration during reaction-sintering; forms linear void around the interface of large alpha silicon carbide powders. During reaction-sintering, the limited extraction and entrapped gas induced by residue oxide was considered to be a reason of linear void formation. In order to improve infiltration behavior in the highly packed preform, the pre-treatment methods for residue oxide removal were proposed.

Effect of Crystallization of Matrix Phase on the Fracture Toughness of Silicon Nitride Ceramics (질화규소 요업체의 기지상 결정화가 파괴인성에 미치는 영향)

  • 김남균;김도연;강대갑
    • Journal of the Korean Ceramic Society
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    • v.24 no.4
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    • pp.364-368
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    • 1987
  • The Si5AION7 specimens containing 20% YAG composition have been sintered and then heat treated to induce the crystallization of the matrix glassy phase. Crystallization of YAG phase during the heat treatment was detected from the X-ray diffraction patterns and the consequent changes in room temperature toughness as well as in microstructures were investigated. Almost all the glassy boundary phase were found to crystallize even after 5 minutes of heat treatment and the KC at room temperature decreased accordingly. The results show that the matrix crystallization can be induced by slow cooling from the sintering temperature.

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