• Title/Summary/Keyword: 성형 공정

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FEA of Copper Tube Rolling Process Using the Planetary Rolling Mill (유성압연기를 사용한 동관 압연공정의 유한요소해석)

  • Lee, Jung-Kil;Han, Ki-Beom;Kim, Kwan-Woo;Choe, Jong-Woong;Kim, Jae-Hun;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.2
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    • pp.303-309
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    • 2010
  • Copper tube rolling process using the planetary rolling mill has been studied by using finite element method. This rolling is process that makes copper tube by three-roll with mannesmann method. Also, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in copper tube rolling. Rolling process for copper tube was successfully simulated and it should be useful to determine optimal rolling condition.

Microbial Analysis of Processing and Evaluation of Shelf life of Fried Bean Curd (유부의 가공공정중 미생물 분석과 저장 수명 평가)

  • 노우섭
    • Journal of Food Hygiene and Safety
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    • v.13 no.1
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    • pp.62-67
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    • 1998
  • This study was undertaken to find out distribution and contamination sources of microbes on the processing steps and to estimate quality index and shelf life of fried bean curd. It was necessary that the sanitation for water, processing environment and instruments at digestion, formation, cutting and processes after frying must be controlled and microbial growth at digestion and formation must be inhibited, to process efficiently and to improve shelf life of fried bean curd. It was evaluated that quality indexes as to sensory evaluation, especially texture, mold generation and total viable cell counts will be useful to estimate shelf life of fried bean curd and that shelf life of fried bean curd was 6 days.

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Evaluation of Stamp Forming Process Parameters for CF/PEKK Thermoplastic Composite Using Finite Element Method (고속 열 성형 유한요소해석을 활용한 CF/PEKK 열가소성 복합재 구조물 제작 공정 예측 및 검증)

  • Lee, Keung-In;Choe, Hyeon-Seok;Kwak, June-Woo;Lee, Jun-Sung;Ju, Hyun-Woo;Kweon, Jin-Hwe;Nam, Young-Woo
    • Composites Research
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    • v.34 no.5
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    • pp.296-304
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    • 2021
  • This study presented the evaluation of the stamp forming process for L-shape CF/PEKK thermoplastic composite using the finite element model. The formability of three different trimming allowances has been examined for representative product geometry. The results showed that those manufactured by high trimming allowance showed more excellent formability in those areas. Moreover, the effects of the trimming allowances on the stress, thickness, wrinkle distributions of thermoplastic composites fabricated with the stamp forming process were evaluated. The comparison of the simulation and experimental results for the thickness and wrinkle distributions proved the accuracy of the stamp forming model. The crystallinity of the composite was performed by differential scanning calorimetry (DSC). The void content of the composite was evaluated by matrix digestion. Then, the fabricated structure was characterized and achieved high quality in crystallinity and void content. Consequently, the presented FEM modeling shows excellent potential for application in the aircraft product design process. This pragmatic approach could efficiently offer a valuable solution for the thermoplastic composite manufacturing field.

Flow analysis of non-isothermal three dimensional filling phase in injection molding and its application (사출성형에서의 비등온, 3차원 유동해서과 그 응용)

  • 김대업;정근섭;이귀영
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.17-24
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    • 1993
  • 사출성형 문제는 열전달과 유체유동이 복합된 문제라고 할수 있다. 사출성형 공정은 충진(filling), 보압(packing) 및 냉각과정(cooling phase)으로 이루어 진다. 충진과정은 높은 점성의 Non-Newtonian유체가 몰드내의 캐버티로 사출됨으로써 이루어지며 플라스틱의 점성도는 플라스틱의 온도 및 유동속도와 관련이 크며 이 flow-rate는 점도와 더불어 변화한다. CAE 유동해석 프로그램은 유체의 흐름과 열전달을 이용하여 충진과정을 이해하는데 이용되고 있다. 본 고에서는 사출성형 과정 중 충진과정에 대한 컴퓨터 시뮬레이션과 그 적용사례에 대하여 살펴본다.

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열간성형공정에서 벌크 아몰퍼스 소재의 변형거동

  • 이용신;고헌권;윤상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.59-59
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    • 2004
  • 최근의 전자통신 및 정밀의료 부품들은 제품의 경량화 및 집적화로 인해 크기는 작으면서도 많은 기능이 요구되어지는 다기능ㆍ소형화 추세에 있다. 따라서, 부품들은 복잡한 형상에 초고기능과 초정밀도가 요구되어 고강도의 재료와 MEMS 및 Nano-technology로 성형ㆍ가공된다. 이러한 방법은 고비용을 요하며 실용화에 많은 문제점을 내포하고 있다. 반면에 이러한 부품들을 생산단가가 저렴한 전통적인 소성가공기술로 생산할 경우에는 부품의 강도 및 정밀도에 한계를 갖게 된다.(중략)

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Nanoindentation과 유한요소해석을 통한 표면처리강판의 박막 경도 및 탄성계수 측정

  • 고영호;이정민;김병민;고대철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.142-142
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    • 2004
  • 박막으로 표면처리한 다양한 강판이 자동차 차체와 부품, 가전제품 등의 제조를 위해 여러 가지 판재 성형공정에 적용되고 있으나, 제품 개발기간과 비용 감소, 성형과정에서 표면 코팅층의 특성 변화로 인해 성형성 열화와 성형불량을 줄이면서, 제품의 고정밀화, 고품질화를 실현하기 위해서는 코팅층에 대한 기계적 특성과 마찰거동을 명확히 규명하는 것이 반드시 필요하다 현재 나노 마이크로 수준인 코팅층의 기계적 물성치를 측정하기 위해 가장 널리 사용되는 방법은 나노 인덴테이션이다.(중략)

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IGCC용 반응소결용 SiC 고온 가스 필터 개발

  • Park, Sang-Hwan;Han, Jae-Ho;Gwon, Hyeok-Bo;Choe, Ju-Hong
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.446-461
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    • 2005
  • 본 연구에서는 반응소결 탄화규소 다공질 지지체 개발을 위하여 SiC/C로 이루어진 성형체를 사용한 Si melt infiltration 공정 및 SiC/C/Si으로 이루어진 성형체를 사용하는 Si embedding 공정 개발이 이루어졌다. 개발된 반응소결 탄화규소 다공질 지지체의 기공률은 38% 이상이었으며 평균기공은 130 ${\mu}m$ 크기이었다. Si melt infiltration 방법으로 제조된 반응소결 탄화규소 다공질 지지체의 파괴강도는 상용 반응소결 탄화규소 지지체의 파괴강도보다 최대 200% 이상 높게 나타났다. 본 연구에서는 용융 Si의 침윤공정을 이용하여 반응소결 탄화규소 여과층을 갖는 반응소결 탄화규소 필터 및 그 제조공정이 개발되었다. 개발된 반응소결 탄화규소 필터의 필터 특성은 상용 탄화규소 필터의 필터 특성과 대체적으로 대등한 것으로 조사되었다.

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A Study on Intelligent Generator of Mold Temperature Using Fuzzy Algorithm to Prevent Short Shot (퍼지 알고리듬을 이용한 금형 온도 지적생성 시스템에 관한 연구)

  • 강성남;허용정
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.4
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    • pp.53-57
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    • 2001
  • A short shot is an incomplete molded part caused by insufficient material injection into the mold. Remedial actions to control the process conditions can be taken by injection molding experts based on their knowledge and experiences. However, it is very difficult for non-experts to avoid short shot by finding the proper process conditions such as mold temperature, melt temperature and filling time. In this paper, an intelligent generator of optimal process conditions based upon fully logic algorithm is proposed so that trial and error can be minimized and non-experts an well at experts can also find the optimal process conditions.

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Effects of Fiber Surface Modification on the Flow Characteristics and Wettability in the Resin Transfer Molding Process (섬유의 표면개질이 수지이동 성형공정에서의 유동특성 및 젖음성에 미치는 영향)

  • 김세현;이건웅;이종훈;김성우;이기준
    • The Korean Journal of Rheology
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    • v.11 no.1
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    • pp.34-43
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    • 1999
  • Flow-induced voids during resin impregnation and poor fiber wetting have known to be highly detrimental to the performance of composite parts manufactured by resin transfer molding(RTM) process. In this study, in order to overcome these serious problems encountered in RTM, the effects of surface modification by using silane coupling agent as a surface modifier on the flow characteristics, the wetting between resin and fiber, and void content were investigated. For the experiments of microscopic flow visualization and curing in a beam mold, glass fiber mats having plain weaving structure and epoxy resin were used. Modifying the fiber surface was found to result in a significant decrease of dynamic contact angle between resin and fiber and increase of wicking rate. Therefore, it was confirmed that the surface modification employed in this study could improve the wettability of reinforcing fibers as well as micro flow behavior. In addition, It was revealed that high temperature and low penetration rate of the resin are more favorable processing conditions to reduce the dynamic contact angle. However, surface modified fiber mat was found to have lower permeability than the unmodified one, which may be explained in terms of the decrease of contact time between resin and fiber owing to improvement of wetting. It was also exhibited that surface modification had a significant influence on void formation in RTM process, resulting in a decrease of overall void content due to the improvement of wetting in cured composite parts.

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