• Title/Summary/Keyword: 성형효과

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A Study on Cycle Time and Power Saving Effect of a Hydraulic Hybrid Injection Molding Machine using a Servo Motor (서보모터를 이용한 유압 하이브리드식 사출성형기의 공정시간 및 절전효과에 관한 연구)

  • Yun, Hongsik;Kim, Sungdong
    • Journal of Drive and Control
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    • v.17 no.3
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    • pp.15-25
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    • 2020
  • The cycle time and power saving effect of a hydraulic hybrid injection molding machine using a servo motor are considered in this paper. In order to verify control characteristics, such as pressure and speed, experiments were performed with the hydraulic hybrid injection molding machine, clamping force of 110 ton. The power consumption and production cycle time of a conventional hydraulic injection molding machine were measured to compare its performances with the hydraulic hybrid injection molding machine. An injection molding machine with a clamping force of 1300 ton was used as the conventional machine, the hybrid machine was implemented by replacing its induction motors with servo motors. In the remodeled hybrid machine, experiments were performed to investigate how the displacement of the mold clamping pump affects the power consumption and production cycle time. The results showed that the production cycle time of the hybrid injection molding is similar to a conventional hydraulic injection molding machine but with a significant energy saving of about 40%.

Crashworthiness of an Auto-body Member with the Forming Effect (성형 효과를 고려한 차체 구조 부재의 충돌 특성)

  • Kim, Kee-Poong;Song, Jung-Han;Huh, Hoon;Kim, Hyun-Sup;Hong, Seok-Gil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.91-98
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    • 2004
  • This paper is concerned with crash analysis for an auto-body member with the forming effect. Auto-body members such as a front frame assembly are fabricated with sheet metal forming processes that induce forming histories such as the plastic work hardening and non-uniform thickness distribution. Numerical simulation is carried out with LS-DYNA3D in order to identify the forming effect on the crashworthiness. The crash analysis of the front frame assembly with the forming effect leads to a different result from that without the forming effect. Crashworthiness such as the load-carrying capacity, the crash mode and the energy absorption are calculated to investigate and identify the forming effect. It is fully demonstrated that the design of auto-body members needs to consider the forming effect for accurate assessment of the load-carrying capacity and the deformation mechanism of the formed members.

Laparoscopic Nissen Fundoplication and Collis Gastroplasty (복강경을 이용한 니센 위저추벽성형술 및 콜리스 위성형술)

  • Song Sang-Yun;Park Jeong-Min;Jung In-Suk;Anh Byung-Hee;Na Kook-Ju
    • Journal of Chest Surgery
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    • v.39 no.9 s.266
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    • pp.733-738
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    • 2006
  • The prevalence of gastroesophageal reflux disease has been increased recently in Korea. The use of minimally invasive laparoscopic and thoracoscopic surgery has become popular in the operation of esophageal disease such as esophageal cancer or gastroesophageal reflux disorder. We experienced three cases of laparoscopic Nissen fun-doplications and one case of laparoscopic Collis gastroplasty, and we will describe the technical aspect of these surgeries.

Finite Element Inverse Analysis of an S-rail Forming Process with Direct Mesh Mapping Method and Crash Analysis considering Forming Effects (직접격자 사상법을 이용한 S-rail 성형공정의 유한요소 역해석 및 성형효과를 고려한 충돌해석)

  • Kim, Seung-Ho;Huh, Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.125-128
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    • 2002
  • The automotive industry have made an effort to reduce the weight of vehicle structures with increased safety, while initial model of the final product does not contain any prehistoric effects in a design stave. It takes lots of time to calculate forming effects that have great influences on the energy absorption of structures. In this paper, finite element inverse analysis is adopted to calculate forming effects, such as thickness variation and effective plastic strain as well as an initial blank shape with small amount of computation time. Crash analysis can be directly performed after inverse analysis of the forming process without remeshing scheme. The direct mesh mapping method is used to calculate an initial guess from the sliding constraint surface that is extracted from the die and punch set. Analysis results show that energy absorption of structures is increased with consideration of forming effects and finite element inverse analysis is usefully applicable to calculate forming erects of vehicle structures for the crash analysis.

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A CASE REPORT OF ALLOPLASTIC PARANASAL AUGMENTATION AS AN ADJUNCTIVE TREATMENT OF MANDIBULAR SET-BACK (하악골 전돌증 환자의 악교정술시 부가적 방법으로서의 이물성형 재료를 이용한 비익기저부증강술)

  • Lee, Tae-Yung;Kim, Myung-Sub
    • Maxillofacial Plastic and Reconstructive Surgery
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    • v.13 no.1
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    • pp.100-103
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    • 1991
  • In the treatment of mandibular prognathism with concomitant features of narrow alar base and some paranasal deficiency, simultaneous paranasal augmentation for the additional esthetic effect can be considered, if it is determined to correct the mandibular prominence and class III by a mandibular set-back. Alloplastic augmentation has several advantages upon the autogenous means in the respect of dimensional stability and simplicity of operation. This is a case report of silastic paranasal augmentation performed simultaneously with mandibular set-back surgery which has a period of 15 months of follow-up postoperatively.

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Temperature Effect On Warm Deep Drawability of Rectangular Cup Using Local Heating of Dies (금형의 국부적인 가열에 의한 사각통의 온간 디프로드로잉 성형성에 미치는 온도의 효과)

  • Kim, Chang-Ho;Park, Dong-Hwan;Kang, Sung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.53-59
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    • 1996
  • Warm deep drawing of single-action dies using local heating has appeared to be an alternative attractive production method of multi-operation die sets generally used at room temperature in deep drawing of rectangular cup. Uniaxial tensile tests and deep drawing tests of various materials are carried out and the effect of temperature on tensile properties and drawability are examined at temperatures up to 200 .deg. C under three kinds of lubricants of teflon film, vinyl film and drawing oil. Good formability is achieved when punch and die temperature were differentiated intentionally in order to get large tensile strength(TS) at punch shoulder protion and small TS at die side. Throughout the experiments, it has been shown that the limiting drawing height of STS316L was increased with heating die and blank holder at 100 .deg. C, but that of STS430 wasn't. When vinyl or teflon film was attached on the plates, the drawability was increased considerably.

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Solubilization of Arabinogalactan by Extrusion from Portulaca oleracea L. and Its In Vitro Antioxidant Activity (마치현 아라비노갈락탄의 압출 수용화와 항산화 특성)

  • Choi, Ae-Jin;Jee, Ho-Kyun;Ko, Bo Sung;Kim, Yangha;Lee, Soo-Jeong;Kim, Chul-Jin;Cho, Yong-Jin;Kim, Chong-Tai
    • Food Engineering Progress
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    • v.13 no.3
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    • pp.169-175
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    • 2009
  • Water soluble polysaccharides (WSP) and arabinogalactan of Portulaca oleracea L. (POL) were increased after extrusion and commercial cellulase treatment. Arabinose and galactose content increased more about 1.5 times than those of raw POL, and rhamnose also increased about 2.6 times in WSP. High molecular weight fraction (I) of POL depending on extrusion condition including Ext I, Ext II and Ext III degraded into low molecular weight fraction (II) about 37, 29, and 26%, respectively, ranged from 67,000-69,000 Da of molecular weight. Especially, the molecular weight and composition of WSP with extruded, were increased from 9 to 13% in low molecular weight fraction, compared to those of raw POL. Solubilization and degradation of polysaccharides were a directly propotional to specific mechanical energy in POL extrusion. WSP obtained by extrusion at Ext I and Ext II were found to be effective antioxidants in different in vitro assays with regards to 1,1-diphenyl-2-picrylhydrazyl (DPPH) radical scavenging activity and Trolox equivalent antioxidant capacity (TEAC). However, these results suggest that WSP obtained using extrusion and subsequent enzymatic treatment may be an effective method to produce arabinogalactan from POL and be used as a functional food ingredients.

알루미늄 합금 (A 7075) 절삭성 향상을 위한 열간단조 후처리 방법에 관한 연구

  • 김진복;양성진;강범수
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.04a
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    • pp.39-39
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    • 2000
  • 열간단조후 절삭가공하여 냉간 성형가공하는 알루미늄 제품은 열간단조하면 재료가 연화되어 있어 절삭가공시 연속적인 칩이 발생하여 공구와 피삭재를 감고 회전함으로서 가공면 손상, 공구파손 및 작업자의 안전을 초래함에 따라 가공이 어려워 단지 절삭성 개선 목적만을 위해 중간공정으로 T4 열처리하여 절삭가공하고 다시 어닐링처리하여 냉간성형을 하고 최종열처리를 한다. 따라서 본 연구는 열간단조후 제품을 급냉시키면 용제화처리의 효과를 얻어 재료가 경화됨으로써 절삭성이 개선될 수 있다는 이론에 근거하여 T4 열처리를 대체할 수 있는 후처리 방법에 대해 연구하였다. 최적의 후처리방법을 구하기 위해 열간단조후 수냉과 공냉처리를 비교 분석하였고, 열간단조후 냉각처리까지 지연된 시간과 수냉과정에서의 유지시간에 따른 분석을 통해 최적의 작업조건을 선정하였다.

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상계법에 의한 베벨기어 단조 공정 해석

  • 최창혁;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.67-67
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    • 2003
  • 자동차, 항공기, 산업기계, 운반기계, 철도차량, 공작기계 등 거의 모든 산업부문에서 사용되는 베벨기어의 냉간단조 공정 및 금형 설계를 위한 해석을 수행하였다. 소성가공에 의해 생산된 베벨기어는 기계적 성질이 우수하여 동력 전달장치의 수명연장 및 신뢰성, 소형화 등을 달성할 수 있으며 생산 원가 절감의 효과가 크기 때문에 냉간 단조의 공정설계는 매우 중요하다. 베벨기어의 단조에 대한 상계해석 결과는 금형 설계 시 프레스에 필요한 단조하중을 예측할 수 있으므로 프레스의 최적성형과 안전한 금형 설계를 도모할 수 있다. 따라서 본 연구에서는 베벨기어의 냉간 단조시의 내부 동적 가용속도 장을 제시하였고 단조하중, 금속유동 등을 계산하였다. 또한 강소성 유한요소해석을 동시에 수행하여 제시한 동적 가용속도장의 적절성을 비교 검토하였다. 본 연구의 결과는 베벨기어의 적절한 냉간 단조 성형공정 및 공정설계를 위한 기초자료로 활용될 수 있을 것이다.

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Finite Element Analysis of Sheet Metal Forming Process Using Shell Element (쉘 요소를 이용한 박판성형공정의 유한요소해석)

  • Jung Dong-Won;Ko Hyung-Hoon;Lee Chan-Ho;You Ho-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.152-158
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    • 2006
  • The AutoForm previously used the membrane element and it accomplished sheet metal forming analysis. The membrane analysis has been widely applied to various sheet metal forming processes because of its time effectiveness. However, it is well-known that the membrane analysis can not provide correct information for the processes which have considerable bending effects. In this research experimental results were compared with the analysis results obtained by using the shell element which is applied newly in the AutoForm commercial software. The shell element is a compromise element between continuum element and membrane element. The Finite element method by using shell element is the most efficient numerical method. From this research, it is known that FEA by using shell element can predict accurately the problems happened in actual experimental auto-body panel.