• Title/Summary/Keyword: 성형방법

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Evaluation of Physical and Mechanical Properties based on Liquid Composite Molding (액상성형공정별 물리적/기계적 특성 비교 평가)

  • Park, Dong-Cheol;Kim, Tai-Gon;Kim, Seung-Hyeok;Shin, Do-Hoon;Kim, Hyeon-Woo;Han, Joong-won
    • Composites Research
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    • v.31 no.6
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    • pp.304-310
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    • 2018
  • Autoclave process has been remaining as one of the most robust and stable process in fabricating structural composite part of aerospace industry. It has lots of advantages, however exhibits some disadvantages or limitations in capital investment and operation. Recently, there have been various Out-of-Autoclave process being researched and developed to overcome those limitations. In this study, laminate specimens were fabricated using LCM (Liquid Composite Molding) process, regarded as one of potential OoA process. DB (Double bagging), CAPRI (Controlled Atmospheric Pressure Resin Infusion), VAP (Vacuum Assisted Process) and Autoclave process were used for laminate specimens. Void content, Thickness, Tg (Glass Transition Temperature), ILSS (Interlaminar Shear Strength) and Flexural strength properties were evaluated for comparison. It is verified that Autoclave based specimen has uniform thickness distribution, the lowest void content and outstanding mechanical properties. And, CAPRI based specimen exhibits relatively good physical and mechanical properties over DB and VAP based specimen and comparable mechanical properties with autoclave based specimen.

A Study on the Processing Technique to form Various Dimples on the Surface of Composite Parts (복합재료 부품 표면에 다양한 딤플을 형성하는 성형 방법)

  • Joe, C.R.;Byun, Gill-Jae
    • Composites Research
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    • v.26 no.1
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    • pp.42-47
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    • 2013
  • In this study, an economical and effective processing technique to form multiple dimples on the surface of a composite part, which are known to be useful to improve aerodynamic performance and heat dissipation. Forming dimples on the surface using molds is an expensive processing because forming multiple tiny positive spheres on the surface of the mold requires much time and effort. In this study, plates with multiple round holes are utilized as a core to form dimples on the carbon/epoxy composite skin covering the core. A vacuum bagging process is used to apply pressure on the surface while curing. Composite parts which have multiple dimples on the surface can be utilized in the field which needs high aerodynamic performance and heat dissipation ability such as high speed sports car bodies.

Development of a Multi-step Stamping Process for the Effective Fabrication of a Thin Sheet for High Aspect Ratio Corrugated Structures (고세장비 연속주름을 갖는 박판구조물 제작을 위한 다단성형공정 개발)

  • Choi, Sung-Woo;Park, Sang-Hu;Jeong, Ho-Seung;Min, June-Kee;Jeong, Jae-Hun;Cho, Jong-Rae;Kim, Hyun-June;Willians, Paul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.219-226
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    • 2010
  • The stamping process is widely used in fabricating various sheet-parts for vehicle, airplane, and electronic devices due to its low processing cost and high productivity. Recently the use of thin sheets with corrugated structures has rapidly increased for the production of energy devices, e.g., heat exchangers and fuel cells. However, it is very difficult to make corrugated structures directly in the stamping process due to their geometrical complexity. To solve this problem, this paper proposes a multi-step stamping process with a combined heat treatment process: a sequence of the first stamping, heat treatment, and second stamping. By multi-stamping, we obtained successful results in fabricating very thin corrugated structures with thicknesses of $100{\mu}m$; these are applicable as part of a plate-type heat exchanger.

Longitudinal Behavior of Prestressed Steel-Box-Girder Bridge (프리스트레스를 도입한 강합성형 교량의 교축방향 거동)

  • Park, Nam Hoi;Kang, Young Jong;Lee, Man Seop;Go, Seok Bong
    • Journal of Korean Society of Steel Construction
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    • v.15 no.3
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    • pp.321-329
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    • 2003
  • To effectively use the cross section of concrete decks, analytical and experimental studies on prestressed steel-box-girder bridges were performed in this study. The method of applying prestress was determined in the analytical study and the longitudinal behavior of the prestressed steel-box-girder bridge was considered in the experimental study. The object model for these studies was a two-span continuous bridge. The method of applying prestress determined herein was divided into two parts: one is that apply prestress to the concrete deck at its intermediate support, and the other is that apply prestress to the lower flange of the steel-box-girder bridge at its end support. The prototype bridge for the experiment was simulated based on the rule of similitude and was fabricated according to construction steps to apply prestress effectively. From the results of the experimental study, it has demonstrated that the prestressed steel-box-girder bridge provides better performance than the general steel-box-girder bridge in view of the increase of the design live load, the reduction of the tensile stress of the concrete deck at intermediate support, and the reduction of the displacement.

혼합 적층형 involute construction 공정 연구

  • 이형식;김연철;예병한;주창환
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.28-28
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    • 1997
  • 복합재료 부품을 설계할 때 필연적으로 한 부품이 두 가지 역할을 해야 하는 경우, 적용할 소재의 특성이 두 가지 필요조건을 만족하는 경우는 문제없으나 그렇지 않으면 단일 부품을 두 가지 소재로 설계/제조하여야 한다. 이때 계면의 강도를 최대로 할 수 있는 방법중의 하나가 involute construction 공정이며, 이 공정을 적용하는데 필요한 패턴설계와 적층 공정 및 두 소재사이의 계면 위치 등에 관하여 연구하였다. 계면의 형상을 톱니형으로 하기 위하여 패턴 설계는 1부품에 4가지 설계가 필요하고 적층 공정은 적층 치구를 이용하여야 한다. 계면의 위치는 적층 오차, 성형 중 수축 등을 고려하여 설계하여야 원하는 치수로 부품을 제작할 수 있다는 결론을 얻을 수 있었다. 적층 오차와 성형 중 수축에 의한 양을 분석하여 재 설계하였으며 그 결과 원하는 부분에 정확히 계면을 위치하게 할 수 있는 방법을 개발하였다. 2질 일체형 부품을 이러한 방법으로 제작하면 fabric prepreg를 이용하는 어떤 방법 보다도 정확한 부품을 제작할 수 있을 것으로 생각된다.

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Fabrication of Porous RBSC by Si Melt Infiltration (용융 Si 침윤 방법에 의한 다공성 RBSC 제조)

  • 서기식;박상환;권혁보
    • Journal of the Korean Ceramic Society
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    • v.37 no.11
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    • pp.1119-1125
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    • 2000
  • 용융 Si 침윤 방법에 의한 새로운 다공질 RBSC 제조공정이 개발되었으며, 용융 Si 침윤공정 방법으로 제조된 다공질 RBSC의 최대 3-점 파괴 강도는 18 MPa, 최대 기공율은 46% 범위이었다. 용융 Si 침윤방법으로 제조된 다공질 RBSC의 기계적 특성 및 기공율은 성형체내 SiC 입자 표면의 카본 source의 양 및 침윤시 사용된 Si의 양에 직접적으로 영향을 받는 것으로 나타났다. 침윤시 상대 Si 양은 40%를 사용하였으며, SiC 입자 표면에 graphite와 phenol resin을 함께 코팅한 성형체를 사용하여 제조된 다공질 RBSC에서 최대 파괴강도 값을 얻었다. 상대 Si의 양의 증가는 다공질 RBSC의 파괴강도를 감소시켰으며, SiC 입자 표면의 카본 source 코팅층은 graphite와 phenol resin을 같이 사용하였을 때 다공질 RBSC의 파괴강도는 증가되었으나, RBSC 내 기공율은 감소되었다.

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EFFECTS OF ANTICURVATURE FILING ON DANGER ZONE WIDTH IN CURVED ROOT CANALS (만곡된 근관 성형시 스테인레스 강 파일과 니켈 티타늄 파일의 anticurvature filing 영향)

  • Kim, Eui-Seong;Kim, Hyun-Jung;Seo, Deog-Gyu;Roh, Byoung-Duck
    • Restorative Dentistry and Endodontics
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    • v.34 no.3
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    • pp.232-239
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    • 2009
  • The aim of this study was to compare the effects of anti curvature filing with stainless steel k-file versus nickel-titanium ProFile in the shaping of mesial root canals of extracted mandibular molars. A total of 60 canals from 30 mesial roots of mandibular molar teeth were randomly assigned to three groups with n=20 each. They were prepared with different instruments and methods: The first group with stainless steel k-file and circumferential filing. the second with precurved stainless steel k-file and anticurvature filing and the third with ProFile C06 taper) and anticurvature filing. Using a micro-computed tomography system (skyscan-1076, SKYSCAN, Antwerpen, Belgium), pre-and post-operative specimens were scanned. Subsequently, canal images were superimposed and changes in root dentin thickness were measured at distal side (danger zone) of the canal. The data was analyzed using a one-way ANOVA and the comparison of means was conducted using a post hoc multiple comparison Tukey test. There were significant differences in the change of root dentin thickness at the $7.5{\sim}8.5\;mm$ level between group 1 and 2, $3.5{\sim}6mm$ level between group 1 and 3 and $3.5{\sim}6mm$ level between group 2 and 3(n=20, P<0.05).

Application of the Infusion Method to the Repair of Damage in Wind Turbine Blades (진공성형 공법을 이용한 풍력발전기 블레이드의 수리)

  • Lee, Kwangju;Jang, Han Seul;Seon, Seokwoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.4756-4762
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    • 2014
  • Damaged wind turbine blades are repaired conventionally using a hand lay-up method with epoxy, where the bonding strength is not high. Epoxy has poor curing characteristics at low temperatures. The infusion method with polyester was proposed. Infusion method is believed to distribute resin uniformly. Polyester is used because it hardens better than epoxy at low temperatures. At room temperature, the proposed method increased the bonding strength by 77.7% compared to the conventional method. Using the proposed method at 15 and $5^{\circ}C$, the bonding strength increased compared to the conventional method. This paper proposes a new method for repairing wind turbine blades, even at temperatures where the conventional method cannot be used because epoxy resin does not harden. The bonding strength of the proposed method at low temperatures is higher than that of the conventional method at room temperature.

Formation of Enzyme Resistant Starch by Extrusion Cooking of High Amylose Corn Starch (고아밀로즈 옥수수전분의 압출성형에 의한 난소화성화)

  • Kim, Ji-Yong;Lee, Cherl-Ho
    • Korean Journal of Food Science and Technology
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    • v.30 no.5
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    • pp.1128-1133
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    • 1998
  • Extrusion cooking treatment was compared with autoclaving/cooling treatment for formation of enzyme resistant starch of high amylose corn starch (HACS). Effects of barrel temperature $(100^{\circ}C,\;120^{\circ}C,\;140^{\circ}C)$ and feed moisture content (25%, 35%, 45%) on extrusion processing in a co-rotating twin-screw extruder under fixed screw speed (100 rpm) were investigated by measuring enzyme resistant starch (RS) yield. RS yield were estimated by in-vitro pancreatin digestion method and enzymatic-gravimetric method using termamyl. Barrel temperature and yield of RS were negatively correlated and feed moisture content and yield of RS was positively correlated as determined by in-vitro pancreatin method. The highest yield (38.4%) of RS was obtained from HACS extrudate processed at the barrel temperature of $100^{\circ}C$ and the feed moisture content of 45%, while the yield of RS by 5 times of autoclaving/cooling was 25%. The yield of RS by in vitro pancreatin digestion method was 20.7% with high amylose corn starch and 8.2% with ordinary corn starch (CS), respectively, under the same extrusion condition (barrel temperature $120^{\circ}C$, feed moisture content 35%). At the same condition, the yields of RS by enzyme-gravimetric method were 14.6% with HACS and 6.8% with CS, respectively. The yield of RS increased during the storage at $4^{\circ}C$ for 4 weeks and the highest yield (60%) was obtained by the storage of HACS extrudates extruded at $100^{\circ}C$ and 45% feed moisture content.

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A COMPARISON OF SHAPING ABILITY OF THE THREE ProTaper® INSTRUMENTATION TECHNIQUES IN SIMULATED CANALS (ProTaper®의 세 가지 사용방식에 따른 성형능력 비교)

  • Kim, So-Youn;Park, Jeong-Kil;Hur, Bock;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • v.30 no.1
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    • pp.58-65
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    • 2005
  • The purpose of this study was to compare the shaping ability of the three $ProTaper^{(R)}$ instrumentation techniques in simulated canals. Thirty resin blocks were divided into 3 groups with 10 canals each. Each group was instrumented with manual $ProTaper^{(R)}$ (Group M), rotary $ProTaper^{(R)}$ (Group R), and hybrid technique (Group H). Canal preparation time was recorded. The images of pre- and post-instrumented root canals were scanned and superimposed. The amounts of canal deviation, total canal width, inner canal width, outer canal width and centering ratio were measured at apical 1, 2, 3, 4, 5 and 6 mm levels 1. Canal preparation time was the shortest in R group (p < 0.05). 2. The amounts of total canal width in R group was generally larger than the other groups, but no significant differences were observed except at the 1, 3 mm levels (p > 0.05) .3. The amounts of inner canal width in R group was larger than M group at the 1 mm level and H group was larger than R group at the 6 mm level (p < 0.05). The amounts of outer canal width in R group was larger than H group only at the 1 mm level (p < 0.05). 4. The direction of canal deviation in H, R group at the 1, 2, 3 mm levels was outward and that in M group at the 1, 2 mm levels was inward. The amounts of canal deviation in H group was larger than R group at the 6 mm level (p < 0.05). 5. The amounts of centering ratio in H group was larger than R group at the 6 mm level (p < 0.05).