• Title/Summary/Keyword: 섬유체적율

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Experimental and Phenomenological Modeling Studies on Variation of Fiber Volume Fraction during Resin Impregnation in VARTM (VARTM 공정에서 수지 함침에 따른 섬유체적율 변화의 측정 및 현상학적 모델링 연구)

  • Kim, Shin O;Seong, Dong Gi;Um, Moon Kwang;Choi, Jin Ho
    • Composites Research
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    • v.28 no.6
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    • pp.340-347
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    • 2015
  • As resin impregnates through the fiber preform in vacuum assisted resin transfer molding process, the volume of fibers is changed by expansion of fiber mat according to filling time. It causes not only the change in dimension but also the decrease of mechanical properties of the composite product. Moreover, it results in the economic loss by increase of the used amount of resin especially in the large product such as wind turbine blade. In this study, the ways to control fiber volume fraction were investigated by both the experimental and theoretical analyses on the expansion of fiber preform as the preform was impregnated by resin in the VARTM process. Two kinds of swelling stage were observed as flow front progressed, which was analyzed by comparing the experimental and simulation results. The process parameters are expected to be optimized by investigating the swelling behavior of fiber preform in the manufacturing process of the composite product.

Experimental Investigation on Relationship of Winding Process Variables and Mechanical Properties for Filament Wound Composites (필라멘트와인딩 복합재의 기계적 특성과 와인딩시 공정변수와의 관계에 대한 실험적 고찰)

  • 윤성호;김준영;황태경
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.2
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    • pp.56-65
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    • 1999
  • The relationship of the winding process variables and the mechanical properties of filament wound composites is investigated experimentally. The winding process variables considered are the fiber tensions and the fiber ends. The filament wound ring specimens are fabricated using 3-axis controlled filament winding machine. Two types of carbon fibers, TZ-507 and IZ-40, are used as reinforcements and epoxy for filament winding is used as resin. During the winding process, the fiber tensions are varied from 0.5kgf to 3.0kgf, and the number of the fiber ends are varied from 1 to 6. The fiber volume fractions and the void contents for the ring specimens are measured through the resin digestion. The mechanical properties of the ring specimens are also evaluated by the split disk test. The test results show that the winding process variables affect the fiber volume fractions and the void contents of the ring specimens, which result in the variation of the tensile properties of the ring specimens. Therefore, suitable winding process variables should be applied to maximize the structural performance and the productivity for filament wound structures.

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Strength Properties of GFRP Reinforced Glulam Beams Bonded with Polyvinyl Acetate-Based Emulsion Adhesive (초산비닐수지계 접착제를 사용한 유리섬유강화플라스틱 복합집성재의 강도 성능 평가)

  • Park, Jun-Chul;Hong, Soon-Il
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.4
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    • pp.19-25
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    • 2008
  • This study was carried out to investigate the bending strength properties of the unreinforced glulam beams and the GFRP laminated glulam beams according to the volume ratio of GFRP. The 7-layer glulam beams ($10cm(b){\times}14cm(h){\times}180cm(l)$) were manufactured, using Larch (Larix kaempferi Carr.) laminae ($2cm(h){\times}10cm(b){\times}360cm(l)$), which were dried to the moisture content of 8% and specific gravity of 0.54. GPRP of 0.1 and 0.3 cm was reinforced between the outmost layer of bottom and next layer. When the glulam beams were reinforced with GFRP at the volume ratio of 0.7% and 2.1%, respectively, the bending strength was increased by 12% and 28%, respectively, in the reinforced beams than in control glulam beams. Also, the GFRP reinforced layer of the glulam beams with GFRP laminations blocked the progression of rupture, and the unbroken part held about 90% of the bending strength. In the results of glue joints test, the block shear strength is higher than $7.1N/mm^2$, the standard of KS F3021, and in the result of delamination, the adhesive strength is good as the water soaking and boiling delamination was less than 5%.

Changes on Abrasion Property of Warp Knitted Fabric for Footwear with Various Finishing Agents (가공제 처리에 따른 신발용 경편성물의 마모특성 변화)

  • 전연희;정원영;안승국
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.04a
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    • pp.115-118
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    • 2003
  • 편성물은 루프형태로 얽혀있는 조직의 구조적 특성상 제편 과정에서 필요한 형태로의 성형이 용이해서 제품의 다양화를 기대할 수 있고 우수한 신축성과 드레이프성, 공기함유율, 구김안정성 둥이 우수하여 인체의 여러 가지 활동에 따른 구속감이 적어서 의류용 뿐만 아니라 신발 소재, 산업용 보강제등 그 활용도가 아주 높은 소재이다. 특히 경편성물은 직물과 편성물의 중간체적인 성향을 나타내고 있어서 제품생산시간을 단축할 수 있고 질적인 면에서도 직물과 아주 유사하여 후가공 처리에 유용한 소재이다[1]. (중략)

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Process and Mechanical Properties of Smart 6061Al Matrix Composite by Vacuum Hot Pressing (Vacuum Hot Pressing에 의한 6061Al기지 지적복합재료의 제조 및 기계적 특성)

  • Lee, Jun-Hui;Hamada, K.;Taya, M.;Inoue, K.;Park, Chang-Seon;Kim, Sun-Guk
    • Korean Journal of Materials Research
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    • v.7 no.11
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    • pp.951-956
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    • 1997
  • Vacuum Hot Pressing을 이용하여 제조한 TiNi형상기억섬유 강화 6061 AI기지 복합재료를 제조하고 미세조직 및 기계적 특성 등을 연구하였다. 제조된 복합재의 항복응력은 예비변형량, 섬유체적율 및 열처리에 따라 증가하였다. 복합재의 지적특성은 예비변형이 가하여진 후 재가열되었을 때 기지 내 TiNi 섬유의 형상기억효과에 의한 압축잔류응력 발생에 기인된다. 미세조직 관찰 섬유와 기지 사이에는 AI$_{3}$Ti및 AI$_{3}$Ni의 금속간화합물층이 관찰되었다. 또한 시험온도 증가와 더불어 TiNi섬유강화된 복합재의 유동강도는 높은 값을 나타내었다.

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Effect of Hooked-end Steel Fiber Volume Fraction and Aspect Ratio on Flexural and Compressive Properties of Concrete (후크형 강섬유 혼입율 및 형상비에 따른 콘크리트의 휨 및 압축 특성)

  • Kim, Dong-Hui;Jang, Seok-Joon;Kim, Sun-Woo;Park, Wan-Shin;Yun, Hyun-Do
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.3
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    • pp.40-47
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    • 2021
  • This study investigates the influence of hooked-end steel fiber volume fraction and aspect ratio on the mechanical properties, such as compressive and flexural performance, of concrete with specified compressive strength of 30MPa. Three types of hooked-end steel fibers with aspect ratios of 64, 67 and 80 were selected. The flexural tests of steel fiber reinforced concrete (SFRC) prismatic specimens were conducted according to EN 14651. The compressive performance of SFRC with different volume fractions (0.25, 0.50 and 0.75%) were evaluated through standard compressive strength test method (KS F 2405). Experimental results indicated that the flexural strength, flexural toughness, fracture energy of concrete were improved as steel fiber volume fraction increases but there is no unique relationship between steel fiber volume fraction and compressive performance. The flexural and compressive properties of concrete incorporating hooked-end steel fiber with aspect ratio of 64 and 80 are a little better than those of SFRC with aspect ratio of 67. For each SFRC mixture used in the study, the residual flexural tensile strength ratio defined in Model Code 2010 was more than the limit value to be able to substitute rebar or welded mesh in structural members with the fiber reinforcement.

Fabrication of Carbon/Basalt Hybrid Composites and Evaluation of Mechanical Properties (탄소/현무암 섬유강화 하이브리드 복합재료의 성형과 기계적 특성 평가)

  • Lee, Jin-Woo;Kim, Yun-Hae;Jung, Min-Kyo;Yoon, Sung-Won;Park, Jun-Mu
    • Composites Research
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    • v.27 no.1
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    • pp.14-18
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    • 2014
  • Carbon Fiber Reinforced Plastic (CFRP) has strong and superb material properties, especially in mechanical and heat-resisting aspects, but the drawback is its high price. In this study, we made a hybrid composite using carbon fiber and basalt fiber, which is expected to attribute to its strong material properties and its financial benefits. We found out that the higher the content of basalt fiber included, the lower the intensity, and carbon's intensity contents of 80% showed the similar intensity level as that of CFRP. Besides it was possible to get a better mechanical properties using the composite that included the mixed fiber, instead of using a composition of separate fibers filed.

The Fiber Damage and Mechanical Properties of Short-fiber Reinforced Composite Depending on Nozzle Size Variations in Injection/Mold Sides (단섬유강화 복합재료에서 사출측/금형측 노즐 크기 변화에 따른 섬유손상 및 기계적 성질)

  • Lee, In-Seop;Lee, Dong-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.564-573
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    • 2001
  • The mechanical properties of short carbon/glass fiber reinforced polypropylene are experimentally measured as functions of fiber content and nozzle diameter. Also, these properties are compared with the survival rate of reinforced fibers and fiber volume fraction using image analysis after pyrolytic decomposition. The survival rate of fiber aspect ratio as well as fiber volume fraction is influenced by injection processing condition, the used materials and mold conditions such as diameter of nozzle, etc. In this study, the survival rate of fiber aspect ratio is investigated by nozzle size variations in injection/mold sides. It is found that the survival rate of glass fiber is higher that the survival rate of glass fiber is higher than that of carbon fiber. Both tensile modulus and strength of short-fiber reinforced polypropylene are improved s the fiber volume fraction and nozzle diameter are increased.

Development and Analysis of the Autoclave Alternative Composite Material Molding Process Using a Pressure Device (가압장치를 이용한 오토클레이브 대체 복합재료 성형공정 개발 및 분석)

  • Kim, Jung-Soo;Kim, Byung-Ha;Joe, Chee-Ryong
    • Composites Research
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    • v.27 no.6
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    • pp.254-259
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    • 2014
  • In this study, a device and pressure press process that is able to substitute autoclave process is developed. This process complements disadvantages of autoclave process which are long process-time and high production cost. The developed device provides air pressure as well as the vacuum which are greatest feature of autoclave process. The device is sealed using hydraulic pressure to keep the air pressure inside the mold. The transfer of the heat is designed to be direct. The heating and pressure charging time are decreased by reducing the interior space. Tooling cost is reduced dramatically compared to autoclave process. Spring-back phenomenon is measured and compared. The temperatures of several parts of the mold during molding are measured. The fiber volume fraction of the parts molded by autoclave process and by the developed process are compared.

Characterization of Dynamic Elastic Constants and Attenuation Coefficients of Fiber Reinforced Composites By Analysis of Elastic Wave Propagation (탄성파 전파의 해석을 통한 섬유강화 복합재료의 동탄성계수 및 감쇠계수의 파악)

  • 김진연
    • Proceedings of the Acoustical Society of Korea Conference
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    • 1992.11a
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    • pp.69-76
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    • 1992
  • 섬유강화 복합재료의 동탄성계수와 감쇠특성을 규명하기 위하여 랜덤하게 분포된 무한 실린더 형상의 산란체를 가진 점탄성 매질내에서 , 축방향으로 분극되어 조화 운동을 하는 탄성파의 전파에 관하여 연구하였다. 다중 산란에 관한 이론으 이용하여 매질내에서의 파동전파 특성을 내포하는 분산관계식을 얻었다. 다중산란에 의한 실린더간의 상호작용을 수식화하기위하여 필요한 실린더의 쌍분포함수는 몬테카를로 모의 실험을 이용하여 구하였다. 수치적으로 구한 감쇠계수 및 유효전단강성을 주파수와 체적율의 함수로 제시하였다. 또한 감쇠계수의 주파수에 따른 변화에 있어서, 저주파에서는 매질의 점탄성 손실이 지배적이며, 고주파수로 갈수록 다중산란에 의한 손실이 지배적인 것으로 나타났다.

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