• 제목/요약/키워드: 섬유금속 적층판

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다양한 설계 요구조건을 고려한 복합재 평판의 신뢰성 해석 (Reliability Analysis for Composite Plate with the Various Design Requirement)

  • 이석제;장문호;김인걸
    • Composites Research
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    • 제20권4호
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    • pp.25-30
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    • 2007
  • 섬유강화 복합재료는 비강도 및 비 강성도가 뛰어나기 때문에 무게 절감을 위해 항공우주, 선박, 기계 같은 다양한 공학 분야에 널리 사용되고 있다. 각 층의 재료 물성치는 일반적인 금속재료에 비해 큰 변동성을 갖는 것으로 알려져 있으며 하중 방향에 따라 매우 민감하게 반응한다. 그러므로, 복합재 적층판의 설계에서 불확실성을 고려하는 것은 매우 중요하다. 본 논문은 COMSOL과 MATLAB을 이용하여 끝단 변위, 고유진동수, 좌굴응력이 설계 요구조건으로 정의된 경우, 재료 물성치의 불확실한 변동성을 고려하여 복합재 구조물의 거동에 대한 신뢰성 해석을 수행하였다.

섬유의 적층 각도에 따른 섬유 금속 적층판의 압입 손상 거동 (Stacking Sequence Effects on Indentation Damage Behaviors of Fiber Metal Laminate)

  • 한경섭;남현욱;정성욱
    • 대한기계학회논문집A
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    • 제26권5호
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    • pp.960-968
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    • 2002
  • In this research, the effects of fiber stacking sequence on damage behaviors of FML(Fiber Metal Laminates) subject to indentation loading. SOP (Singly Oriented Ply) FML and angle ply FML were fabricated to study fiber orientation effects and angle ply effects. FML were fabricated by using 1050 aluminum laminate and carbon/epoxy prepreg. To increase adhesive bonding strength, Al laminate was etched using FPL methods. The static indentation test were conducted by using UTM under the 2side clamped conditions. During the tests, load and displacement curve and crack initiation and propagation behaviors were investigated. As fiber orientation angle increases, the crack initiation load of SOP FML increases because the stiffness induced by fiber orientation is increased. The penetration load of SOP FML is influenced by the deformation tendency and boundary conditions. However, the macro-crack of angle ply FML was initiated by fiber breakage of lower ply because angle plies in Angle ply FML prevents the crack growth and consolidation. The Angle ply FML has a critical cross-angle which prevent crack growth and consolidation. Damage behavior of Angle ply FML is changed around the critical cross-angle.

자기 강화형 폴리프로필렌을 이용한 섬유 금속 적층판의 성형성에 관한 수치해석적 연구 (Numerical Study of the Formability of Fiber Metal Laminates Based on Self-reinforced Polypropylene)

  • 이병언;김정;강범수;송우진
    • 소성∙가공
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    • 제22권3호
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    • pp.150-157
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    • 2013
  • Fiber metal laminates (FMLs) are layered materials comprised of thin metal sheets and fiber reinforced plastic (FRP). This paper presents the numerical study of the formability enhancement of FMLs composed of an aluminum alloy and self-reinforced polypropylene (SRPP) composite. In this study, a numerical simulation based on finite element (FE) modeling is proposed to evaluate the formability of FMLs using ABAQUS/Explicit. The FE model, which included a single layer of solid and shell elements to model the blank, used discrete layers of the solid element with a contact model and shell elements with a friction based model for the aluminum alloy-composite interface conditions. This method allowed the description of each layer of FMLs and was able to simulate the interaction between the layers. It is noted through this research that the proposed numerical simulation described properly the formability enhancement of the FMLs and the simulation results showed good agreement with experimental results.

잔류응력을 고려한 섬유 금속 적층판의 기계적 물성치 예측에 관한 이론적 연구 (Analytical Study for the Prediction of Mechanical Properties of a Fiber Metal Laminate Considering Residual Stress)

  • 강동식;이병언;박으뜸;김정;강범수;송우진
    • 소성∙가공
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    • 제23권5호
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    • pp.289-296
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    • 2014
  • Uniaxial tensile tests were conducted to accurately evaluate the in-plane mechanical properties of fiber metal laminates (FMLs). The FMLs in the current study are comprised of a layer of self-reinforced polypropylene (SRPP) sandwiched between two layers of aluminum alloy 5052-H34. The nonlinear tensile behavior of the FMLs under in-plane loading conditions was investigated using both numerical simulations and a theoretical analysis. The numerical simulation was based on finite element modeling using the ABAQUS/Explicit code and the theoretical constitutive model was based on the volume fraction approach using the rule of mixture and a modification of the classical lamination theory, which incorporates the elastic-plastic behavior of the aluminum alloy and the SRPP. The simulations and the model are used to predict the inplane mechanical properties such as stress-strain response and deformation behavior of the FMLs. In addition, a post-stretching process is used to reduce the thermal residual stresses before uniaxial tensile testing of the FMLs. Through comparison of both the numerical simulations and the theoretical analysis with the experimental results, it is concluded that the numerical simulation model and the theoretical approach can describe with sufficient accuracy the actual tensile stress-strain behavior of the FMLs.