• Title/Summary/Keyword: 섬유강화

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A Study on the Evaluation of the Failure for Carbody Structures made of Laminated Fiber-Reinforced Composite Materials Using Total Laminate Approach (전체 적층판 접근법을 이용한 섬유강화 적층 복합재 차체 구조물의 파손평가 연구)

  • 신광복;구동회
    • Composites Research
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    • v.17 no.1
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    • pp.18-28
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    • 2004
  • In order to evaluate the strength of carbody structures of railway rolling stock made of laminated fiber-reinforced composite materials, total laminate approach was introduced. Structural analyses were conducted to check the basic design of hybrid composite carbody structures of the Korean Tilting Train eXpress(TTX) with the service speed of 180km/h. The mechanical tests were also conducted to obtain strengths of composite laminates. The results show that all stress components of composite carbody structures are inside of failure envelopes and total laminate approach is recommended to predict the failure of hybrid composite carbody structures at the stage of the basic design.

Evaluation of Tensile Properties of Carbon Fiber Reinforced Composite Laminates with Non-Woven Carbon Mat (부직포를 삽입한 탄소섬유강화 복합적층판의 인장특성 평가)

  • 정성균
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.96-100
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    • 1997
  • Tensile properties of carbon fiber reinforce composite laminates with non-woven carbon mat are evaluated in this paper. Composite laminates are made by inserting non-wovon carbon mat between layers, The specimens were cut and polished according to ASTM standard . Longitudinal and Transverse Young's modulus are obtained by tensile test. Young's moduli without non-woven carbon mat are compared with those with non-woven carbon mat. Longitudinal and Transverse tensile strength are also investigated. Experimental results show that the transverse Young's modulus of composite materials with non-woven carbon mat is about 10% higher than that of composite materials without non-woven carbon mat. Longitudinal tensile strength of composite materials with non-woven carbon mat is about 24% higher than that of composite materials without non-woven carbon mat. Transverse tensile strength and torughness also increase by inserting non-woven carbon mat between layers.

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Evaluation of fiber-reinforced bipolar plate for PEM fuel cell (PEM 연료전지용 섬유강화 분리판의 특성 평가)

  • Lee, Hee-Sub;Kim, Sung-Geun;Ahn, Sung-Hoon;Jeon, Ui-Sik;Ahn, Sang-Yeoul;Ahn, Byung-Ki
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.554-557
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    • 2005
  • The bipolar plate is a major component of the PEM fuel cell stack, which takes a large portion of stack cost. In this study, as alternative materials for bipolar plate of PEM fuel cells, graphite composites were fabricated by compression molding. Graphite particles mixed with epoxy resin were used as the main substance to provide electric conductivity. To achieve desired electric properties, specimens made with different mixing ratio, processing pressure and temperature were tested. To increase mechanical strength, one or two layer of woven carbon fabric were added to the original graphite and resin composite. Thus, the composite material is consisted of the three phases: graphite particles, epoxy resin, and carbon fabric. By increasing mixing ratio, fabricated pressure and process temperature, electric conductivity was improved. The results of tensile test showed that the tensile strength of two-phase graphite composite was about 5MPa, and that of three-phase composite was increased to 54MPa.

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A Study on the ballistic impact resistance and dynamic failure behavior of aramid FRMLs by high velocity impact (고속충격에 의한 아라미드 섬유강화 금속적층재의 방탄성능 및 동적파손거동에 관한 연구)

  • 손세원;이두성;김동훈;홍성희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.527-532
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    • 2000
  • The armor composite material targets such as aramid FRMLs with different type and ply number of face material and different type of back-up material, were studied to determine ballistic impact resistance and dynamic failure behavior during ballistic impact. Ballistic impact resistance is determined by $\textrm{V}_{50}$ ballistic limit, a statical velocity with 50% probability for complete penetration, test method. Also dynamic failure behaviors are respectfully observed that result from $\textrm{V}_{50}$ tests. $\textrm{V}_{50}$ tests with $0^{\circ}$ obliquity at room temperature were conducted with projectiles that were able to achieve near or complete penetration during high velocity impact tests. As a result, ballistic impact resistance of anodized Al 5052-H34 alloy(2 ply) is better than that of anodized Al 5052-H34 alloy(1 ply), but Titanium alloy showed the similar ballistic impact resistance. In the face material, ballistic impact resistance of titanium alloy is better than that of anodized Al 5052-H34 alloy. In the back-up material, ballistic impact resistance of T750 type aramid fiber is better than that of CT709 type aramid fiber.

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A Study on the Impact Properties of Solid-phase Formed Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료 고상 성형품의 충격특성에 관한 연구)

  • 이중희;정광진;최창근
    • Composites Research
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    • v.12 no.6
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    • pp.8-14
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    • 1999
  • This research is focused on the investigation of impact strength and the microscopic observation of material behavior of glass fiber reinforced polypropylene in solid phase forming. The fiber weight per-centage of the composite materials was 20%, 30% and 40%. The solid-phase formed specimens were pre-strained to 10%,20%. and 30% strain levels. The forming temperatures of specimens were $100^{\circ}C$, $125^{\circ}C$ and $150^{\circ}C$. Izod impact test was performed with unnotched specimens. With increasing the glass fiber content ; the impact strength was increased.

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Three-Dimensional Flow Analysis for Compression Molding of Unidirectional Fiber-Reinforced Polymeric Composites with Slip Between Mold and Material (섬유강화 플라스틱 복합재의 압축성형에 있어서 이방성과 금형-재료계면의 미끄럼을 고려한 3차원 유한요소해석)

  • Yoon, Doo-Hyun;Jo, Seon-Hyung;Kim, E-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1075-1084
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    • 1999
  • The family of unidirectional continuous fiber reinforced polymeric composites are currently used in automotive bumper beams and load floors. The material properties and mechanical characteristics of the compression molded parts are determined by the curing behavior, fiber orientation and formation of knit lines, which are in turn determined by the mold filling parameters. In this paper, a new model is presented which can be used to predict the 3-dimensional flow under consideration of the slip of mold-composites and anisotropic viscosity of composites during compression molding of unidirectional fiber reinforced thermoplastics for isothermal state. The composites is treated as an incompressible Newtonian fluid. The effects of longitudinal/transverse viscosity ratio A and slip parameter $\alpha$ on the buldging phenomenon and mold filling patterns are also discussed.

Evaluation of Delamination for Fiber Reinforced Composite Material without Crack (균열이 발생하지 않는 섬유강화 복합재료의 층간분리 평가법)

  • 송삼홍;김철웅;황진우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1349-1353
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    • 2003
  • Previous researches for fiber reinforced composite material(FRCM) have been evaluated the fatigue delamination behavior using the traditional fracture mechanics parameters. Therefore. previous researches for FRCM have not generally been firmed yet. Because delamination growth behavior in FRCM should be consider relationship between delamination area, A$\sub$D/ and crack length, a instead of traditional fracture mechanics parameters. Especially, in case of delamination behavior for FRCM without crack should be considering equivalent crack, i.e., pseudo crack, a$\sub$p/, using the fracture behavior of FRCM with crack. The major purpose of this study was to evaluate the delamination for FRCM without crack. The details of the studies are as follow : 1) Relationship between crack growth rate, da/dN and stress intensity factor, ΔK in FRCM containing a saw-cut and circular hole with crack. 2) Propose of PSEUDO CRACK MODEL for the delamination in FRCM without crack. 3) Analysis of crack propagation energy, E$\sub$crack/ using a total energy, E$\sub$total/ and delamination growth energy, E$\sub$del/.

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Multiple Scattering of Elastic SH Waves by Randomly Distributed Ciecular Cylinders : Characterization of Dynamic Properties of FRC (랜덤하게 분포한 원형 실린더에 의한 SH 탄성파의 다중산란 : 섬유강화 복합재료의 동특성파악)

  • Kim, Jin-Yeon;Ih, Jeong-Guon
    • The Journal of the Acoustical Society of Korea
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    • v.11 no.4
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    • pp.22-30
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    • 1992
  • The propagation of coherent time-harmonic elastic SH waves in a medium with random distribution of cylindrical inclusions is studied for characterizing the dynamic elastic modulus and the attenuation property of fiber-reinforced composite materials. A multiple scattering theory using the single scattering coefficients in conjunction with the Lax's quasicrystalline approximation is derived and from which the dispersion relation for such medium is obtained. The pair-correlation functions between the cylinders which are needed to formulate the multiple scattering interaction between the cylinders are obtained by Monte Carlo simulation method.From the numerically calculated complex wavenumbers, the propagation speed of the average wave, the coherent attenuation coefficient and the effective shear modulus are presented as functions of frequency and area density.

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Performance and Feasibility Evaluation of Straight-Type Mixing Head in High-Pressure Resin Transfer Molding Process of Carbon Fiber Reinforced Composite Material (탄소 섬유강화 복합소재의 고압 수지이송 성형공정에서 직선형 믹싱헤드의 성능 및 유용성 평가)

  • Han, Beom Jeong;Jeong, Yong Chai;Hwang, Ki Ha;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.157-165
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    • 2017
  • The high-pressure resin transfer molding (HP-RTM) technology has been commercialized for fast production of fiber reinforced composite materials. The high-pressure mixing head was one of the most core component of the HP-RTM process. In this study, a mixing head was systematically designed, manufactured and evaluated. This mixing head was composed of a nozzle, a mixing chamber, a cleaning piston part, and an internal mold release part. In actual, a straight-type structure was newly designed instead of the conventional L-type structure for improving the maximum mixing pressure and mixing ratio precision. The performance of mixing head was showed maximum mixing pressure of 15.22MPa and mixing ratio precision of 0.12%. CFRP molding experiments were successfully obtained a 6~11 laminating carbon sheet using HP-RTM presses and specimen molds.

3-D Finite Element Modeling of Fiber Reinforced Rubber Composites using a Rubber Element (리바요소를 이용한 섬유강화 고무기저 복합재료의 3차원 유한요소 모델링기법)

  • Jeong, Se-Hwan;Song, Jung-Han;Kim, Jin-Woong;Kim, Jin-Young;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1518-1525
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    • 2006
  • Finite element analyses of structures made of the fiber reinforced composites require an adequate method to characterize the high anisotropic behavior induced by one or several layers of fiber cords with different spatial orientation embedded in a rubber matrix. This paper newly proposes a continuum based rebar element considering change of the orientation of the fiber during deformation of the composite. The mechanical behavior of the embedded fiber is modeled using two-node bar elements in order to consider the relative deformation and spatial orientation of the embedded fiber. For improvement of the analysis accuracy, the load-displacement curve of fiber is applied to the stiffness matrix of fiber. A finite element program is constructed based on the total Lagrangian formulation considering both geometric and material nonlinearity. Finite element analyses of the tensile test are carried out in order to evaluate the validity of the proposed method. Analysis results obtained with the proposed method provides realistic representation of the fiber reinforced rubber composite compared to results of other two models by the Halpin-Tsai equation and a rebar element in ABAQUS/Standard.