• Title/Summary/Keyword: 선재요소

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A Study on the Stifness of Coil Spring in the Three Dimensional Space (3차원 공간에서 코일스프링의 강성에 관한 연구)

  • 이수종
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.5
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    • pp.1130-1139
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    • 2001
  • Springs are widely utilized in machine element. To find out stiffness of coil spring, the space beam theory using the finite element method is adopted in this paper. In three dimensional space, a space frame element is a straight bar of uniform cross section which is capable of resisting axial forces, bending moments about two principal axes in the plane of its cross section and twisting moment about its centroidal axis. The corresponding displacement degrees of freedom are twelve. The displacements of nodal points due to small increment of force are calculated by the finite element method and the calculated nodal displacements are added to coordinates of nodal points. The new stiffness matrix of the system using the new coordinates of nodal points is adopted to calculated the another increments of nodal displacements, that is, the step by step method is used in this paper. The results of the finite element method are fairly well agreed with those of various experiments. Using MATLAB program developed in this paper, spring constants can be predicted by input of few factors.

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Analysis of Copper clad steel wire in the drawing process using FE method (유한요소 해석을 이용한 동피복 복합선재의 인발 공정 해석)

  • Kim H.S.;Jo H.;Jo H. H.;Kim D.K.;Kim B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.27-30
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    • 2004
  • Clad wire , which has the advantages of the high strength of a steel core and the electro-conductivity, corrosion resistance of a copper layer, is widely being used the telecommunications, electric-electronic and military technology industries, among others. It is important to obtain uniform coated rate when producing clad wires. Clad wire drawing process can be influenced on damage and coated rate of core and sleeve by process variables as semi-die angle and reduction in area. Therefore, in this study, the finite-element results established in previous study is used to analyze the effect of the various forming parameters, which included the semi-die angle, reduction in area etc. The coated rate will be predicted with observation copper coated rate variation according to total reduction in area and the optimal pass schedule will be set up through proper reduction in area and semi-die angle variation.

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A Study on the Stiffness of Frustum-shaped Coil Spring (원추형 코일스프링의 강성에 대한 연구)

  • 김진훈;이수종;이경호
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.11a
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    • pp.21-27
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    • 2001
  • Springs are widely utilized in machine element. To find out stiffness of frustum-shaped coil spring, the space beam theory using the finite element method is adopted in this paper In three dimensional space, a space frame element is a straight bar of uniform cross section which is capable of resisting axial forces, bending moments about two principal axes in the plane of its cross section and twisting moment about its centroidal axis. The corresponding displacement degrees of freedom are twelve. To find out load vector of coil spring subjected to distributed compression, principle of virtual work is adapted The displacements of nodal points due to small increment of force are calculated by the finite element method and the calculated nodal displacements are added to coordinates of nodal points. The new stiffness matrix of the system using the new coordinates of nodal points is adopted to calculate the another increments of nodal displacements, that is, the step by step method is used in this paper. The results of the finite element method are fairly well agreed with those of various experiments. Using MATLAB program developed in this paper, spring constants and stresses can be predicted by input of few factors.

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Development of A Process Map for Bundle Extrusion of Cu- Ti Bimetal Wires (구리-타이타늄 이중미세선재 번들압출의 공정지도 개발)

  • Kim J. S.;Lee Y. S.;Yoon S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.393-397
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    • 2005
  • A process map has been developed, which can identify the process conditions for weak mechanical bonding at the contact surface during the direct extrusion of a Cu-Ti bimetal wire bundle. Bonding mechanism between Cu and Ti is assumed as a cold pressure welding. Then, the plastic deformation at the contact zone causes mechanical bonding and a new bonding criterion fur pressure welding is developed as a function of the principal stretch ratio and normal pressure at the contact surface by analyzing micro local extrusion at the contact zone. The averaged deformation behavior of Cu-Ti bimetal wire is adopted as a constitutive behavior at a material point in the finite element analysis of Cu-Ti wire bundle extrusion. Various process conditions for bundle extrusions are examined. The deformation histories at the three points, near the surface, in the middle and near the center, in the cross section of a bundle are traced and the proposed new bonding criterion is applied to predict whether the mechanical bonding at the Cu-Ti contact surface happens. Finally, a process map for the direct extrusion of Cu-Ti bimetal wire bundle is proposed.

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A Study on the Influence of Process Parameters on Residual Stress and Reducing Residual Stress for Drawn Wire Using FE-Analysis (유한요소 해석에 의한 공정변수가 인발 선재의 잔류응력에 미치는 영향평가 및 완화에 관한 연구)

  • Lee S.G.;Hwang W.H.;Kim B.M.;Bae C.M.;Lee C.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.834-837
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    • 2005
  • This study presents a study on the influence of process parameters(semi-die angle, die reduction, friction condition, and bearing length) in drawn wire on residual stresses were investigated using FE-analysis. In this study, semi-die angle and die reduction have a significant effect on the residual stresses at the surface of drawn wire. In the previous study, in order to reduce the residual stresses, several methods were suggested: addition of axial tension, application of skin pass, straightening in multi-roll straightener etc. In this study, it can be known that the concurrent application of skin pass with low die reduction and low semi-die angle at the final stage of drawing operation reduces dramatically the both axial and hoop residual stresses after drawing.

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FEM analysis of Pearlite Lamella Structure of High Carbon Steel on Drawing Process Conditions (신선가공조건에 따른 고탄소강 선재 Pearlite 층상구조의 유한요소해석)

  • Kim Hyun-soo;Bae Chul-min;Lee Choong-yeol;Kim Byung-min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.325-332
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    • 2005
  • This paper presents a study on defects in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. High carbon pearlite steel wire is characterized by its nano-sized microstructure feature of alternation ferrite and cementite. FEM simulation was performed based on a suitable FE model describing the boundary conditions and the exact material behavior. Due to the lamella structure in high carbon pearlite steel wire, material plastic behavior was taken into account on deformation of ferrite and cementite. The effects of many important parameters(reduction in area, semi-die angle, lamella spacing, cementite thickness) on wire drawing process can be predicted by DEFORM-2D. It is possible to obtain the important basic data which can be guaranteed in the ductility of high carbon steel wire by using FEM simulation.

High-temperature Superconducting Synchronous Motor Design through 3D FEM Analysis (3차원 유한요소해석을 통한 고온초전도 동기모터 설계)

  • Baik, Seung-Kyu;Kwon, Young-Kil;Kim, Ho-Min;Lee, Jae-Deuk;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.642_643
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    • 2009
  • 초전도 동기모터는 공심형의 구조로 인하여 3차원적인 해석을 수행해야 정확한 출력 특성을 예측할 수 있다. 본 논문에서는 3차원 유한요소해석을 통하여 초전도 동기모터의 역기전력을 산정하고, 이를 이용하여 부하에 따른 효율, 역률, 부하각, 고정자 전류 등을 예측하여 적합한 설계안을 도출하고자 한다. 특히 계자코일에 사용되는 고온초전도 선재의 가격이 현재 3~4 만원/m 정도로 고가이므로, 코일의 턴수를 변화시키면서 역기전력을 계산하여 적정 설계안을 도출하고자 한다.

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Cold Storage Management System using RFID Deployment Simulator for Optimized Business Process (최적화된 비즈니스 프로세스를 위한 RFID 배치 시뮬레이터 기반의 냉동창고 관리 시스템)

  • Baek, Sun-Jae;Moon, Mi-Kyeong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2010.05a
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    • pp.425-429
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    • 2010
  • 최근 들어 단순 보관의 기능만을 가지고 있던 기존의 냉동창고가 보관뿐만 아니라, 규격화된 유통시스템을 갖추어 전체 물류 공급망 관리의 효율성과 경쟁력을 갖추고자 한다. 이를 위해 라디오 주파수를 이용하여 움직이는 물체를 인식, 추적, 분류할 수 있는 기술인 RFID (Radio Frequency Identification)를 적용할 수 있다. 그러나 RFID 기술을 도입하기 위해서는 여러 시나리오를 통해 최적의 실행 방안을 도출해 내야하며, 이를 바탕으로 자동화 프로세스를 지원해 줄 수 있는 RFID 애플리케이션을 개발할 수 있다. 본 논문에서는 RFID 기술을 적용하여 최적화된 비즈니스 프로세스를 지원하는 냉동창고 관리 시스템을 개발하고자 한다. 이를 위해 냉동창고 업무 프로세스를 분석하고 RFID 기술 도입에 따른 의사 결정이 필요한 설계요소들을 식별한다. 식별된 설계요소들은 RFID 배치 시뮬레이터를 이용하여 RFID 데이터가 비즈니스 프로세스에 통합되는 과정에 대하여 그 효율성을 판단할 수 있게 한다.

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Study for multi-filament drawing of Bi2223 high-temperature superconductivity wire by FE method (유한요소법에 의한 Bi2223 고온 초전도 선재의 다심 인발에 대한 연구)

  • 박동인;김병민;오상수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.273-276
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    • 2003
  • High-temperature superconduction materials(Bi2223) possess electrical/electronic and magnetic properties. Because high-temperature superconduction materials is a ceramic powder, that can not be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method. This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. Bi2223 high-temperature superconductivity have a single filament drawing process, and multi-filament drawing process. This study analysed multi-filament drawing process by FEM, a defects during multi-filament drawing was studied by FEM.

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Experimental Study on the High Temperature Superconductor for Investigated Design Factors of Distribution and Transmission Level Resistive Type Superconductor Fault Current Limiter (송.배전급 저항형 초전도 한류기 설계 요소 검출을 위한 고온 초전도 선재의 특성 연구)

  • Na, Jin-Bae;Jang, Jae-Young;Jo, Hyoun-Chul;Hwang, Young-Jin;Ko, Tae-Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.13 no.3
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    • pp.10-13
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    • 2011
  • The power demand is steadily increasing due to rapidly develop of industrial field. The ratio of prospected increment of power consumption is over 2.2 % per year from 2007 to 2020 year. The superconducting fault current limiters(SFCLs) should be suggested to be one of promising machines to protect power grid. Four basis tests such as resistivity, short-circuit tests, ac losses and recovery time were investigated according to various reached maximum temperature, operating temperature. This paper deals with investigation of the various commercial high temperature superconductor for applying resistive type SFCLs.