• The magazine of the Korean Society for Advanced Composite Structures
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• v.5 no.4
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• pp.21-28
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• 2014

최근 증가하는 현무암 석분슬러지를 건설재료로 재활용하기 위한 방안으로, 시멘트 몰탈에서 잔골재의 일부를 현무암석분슬러지로 대체한 후, 기능성 마감재로서의 성능을 검증한 결과 다음과 같은 결과를 얻었다. 1. 현무암 석분슬러지를 포함한 몰탈의 휨인장강도와 압축강도는, 대체율 21%에 도달할 때까지 압축 및 휨인장강도는 일반 시벤트몰탈 대비 각각 47%와 35% 증가하였다. 2. 원적외선 방사율에 있어서도 기존몰탈보다 높은 0.933까지 이르렀으며, 이 수치는 기타 기능성 마감재보다 우수한 원적외선 방사율을 나타내는 것이다. 3. 음이온 방사량은 현무암석분의 대체율에 따른 일관된 경향을 보이지는 않았으나, 일반 시멘트몰탈 보다는 5% ~ 12% 증가효과가 나타났다. 4. 기존 시멘트몰탈의 잔골재의 21%를 현무암석분슬러지로 대체할 경우, 시멘트 몰탈보다 물리적 성질이 증가 함과 동시에, 기능성몰탈로서의 원적외선 방사율, 음이온 방사량의 증진효과가 있었다. 또한 새로운 건축자재의 생산을 통한 경제적 이득은 물론, 산업폐기물의 양을 줄일 수 있다.

• The Journal of Engineering Geology
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• v.17 no.3
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• pp.425-434
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• 2007

In this paper, the stability standards of slopes reclaimed by soils mixed with stone dust were proposed to manage the stone dust as recovery soils. First of all, the mixed ratio between stone dust and natural soil is classified into 5 groups, and a series of soil test was performed in each group. As the results of tests, the shear strength and the maximum dry unit weight were increased in decrease of the mixed ratio of stone dust. On the basis of the investigation to the safety factor standards of embankment slopes in and outside the country, a slope stability rank of slopes reclaimed by mixed soils were divided into 3 stages such as unstable stage, attention stage and stable stage. The slope angle, the slope height and the mixed ratio with stone dust were proposed by the result of stability analysis of slopes reclaimed by mixed soils. As the result of slope stability analysis, the slope angle of 1 : 1.8 at the reclaimed slope should be constructed in case of the slope height of 10 m. Also, the slope angle of 1 : 1.8 and the mixed ratio of stone dust less than 50% should be constructed in case of the slope height of 15 m. The analysis result of reclaimed slope constructed inside the quarry is similar to that of reclaimed slope constructed on the open ground in same conditions of the slope angle, the slope height and the mixed ratio with stone dust. The proposed stability standards of slopes reclaimed by soils mixed with stone dust can be used practically at the quarrying site.

• Journal of the Korean GEO-environmental Society
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• v.7 no.6
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• pp.67-73
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• 2006

In this study, basic physical tests and mechanical tests of crushed rock were performed in order to investigate the field application of crushed rock as substitute materials of sand that is commonly being used as foundation and backfill materials of sewer conduit. Particle-size distribution curve of crushed rock is similar to sand and also it is well-graded soil than common sand. Maximum dry unit weight in proctor compaction test for crushed rock is higher than the values of common sand. So we can estimate that the crushed rock has advantages in workability than sand for the backfill compaction after construction of sewer conduit. When we investigate the results of direct shear test and triaxial compression test on the crushed rock, it has a similar value of shear strength parameters to sand at the same stress state and as time goes by, it tends to increase the unconfined compression strength. But, because the strength reaches at the constant value after 6~7 days, we expect that it can absorb the lateral strain of flexible conduit well. All the above experimental results just proves that crushed rock can substitute for sand as backfill materials and foundation of sewer conduit.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.38 no.4
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• pp.611-619
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• 2018

Basalt powder sludge (abbreviated BPS) is an inevitable industry by product resulted from the stone processing. Recently, demands for natural materials have been increasing in the construction and landscaping fields, therefore, amounts of BPS have been also increasing. Since most of BPS are used as landfill and earth soil, it is necessary to figure out to expedite their utilization. In this study, by considering the characteristics of precipitation of Jeju, effectiveness of BPS as a filler for asphalt compounds mixed with cement were analyzed. As a result, BPS satisfies quality criterion required in KS F 3501. Marshall mixing designs were performed to determine the optimal asphalt content for the Modified recycling asphalt mixture (27% recycling aggregate) and the Normal asphalt mixture. Effectiveness of BPS were identified by the Marshall Stability Test with the mixing ratio (level 3) of two asphalt compounds and composition ration (level 3) of BPS and cement. Performance of asphalt compounds shown appropriate effect of mixing and composition ratios of the filler were assessed. Test results show that two types of asphalt compounds satisfy the quality standards of the MLIT (2015). Therefore, BPS could be used as filler for asphalt compounds.

• Journal of the Korean Geosynthetics Society
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• v.14 no.2
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• pp.89-94
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• 2015

In this study, the mixed soil with an optimum mixed ratio was suggested in order to recycle the powdered sludge of basalt in Jeju Island as the impermeable liner materials. As the results of soil laboratory tests, the grain size of the powdered sludge of basalt is less than 0.1mm and the powdered sludge was classified into ML or CL category in accordance with the Unified Soil Classification System (USCS). Also, the grain size of natural soils is ranged from 0.1 mm to 10 mm and the soils were classified into SW category in USCS. To select the optimum mixed ratio of powdered sludge, the variable permeability test was performed to various mixed soils with different powdered sludge amount under both optimum compaction and field conditions. As the results of permeability tests, the coefficient of permeability of mixed soils was decreased with increasing the mixed ratio of powdered sludge, and the mixed soil with mixed ratio of 60% has the minimum coefficient of permeability. Therefore, the optimum mixed ratio of powdered sludge is 60% for recycling the powdered sludge of basalt as the impermeable liner materials.

• Journal of the Korea Institute of Building Construction
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• v.15 no.5
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• pp.451-456
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• 2015

This study aimed to evaluate of the hardened properties (mortar consistency, setting time, absorption properties, drying shrinkage, and bond strength) of the basalt powder sludge mortar recycling a basalt powder sludge occurred during the manufacture process of basalt stone as a replacing material for the sea-sand used to cement filling compound for surface preparation. The hardened mortar made of the basalt powder sludge showed an enhanced performance or similar with the properties of normal mortar used to cement filling compound for surface preparation. But, the drying shrinkage was increased more than a normal cement mortar in the hardened mortar made of the basalt powder sludge since curing 8 - 9days. And the bond strength is low in the hardened mortar used the basalt powder sludge. On the whole, properties of the hardened mortar used the basalt powder sludge correspond to the required minimum quality criterion in the KS F 4716 'cement filling compound for surface preparation'.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.1
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• pp.715-723
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• 2017

This study investigates the properties of a high-performance cementitious composite with partial substitution of stone dust for fine aggregate. The relationship between the properties and particle size distribution was analyzed using several analytical models. Experiments were carried out to examine the flowability, rheology, and strength of cement mortars with different stone-dust replacement ratios of 0-30 wt.%. The results showed improved flowability, lower rheological parameters (yield stress and plastic viscosity), and improved strength as the amount of stone dust increased. These results are closely related to the packing density of the solid particles in the mortar. The effect was therefore estimated by introducing an optimum particle size distribution (PSD) model for maximum packing density. The PSD with a higher amount of stone dust was closer to the optimum PSD, and the optimization was quantified using RMSE. The improvement in the PSD by the stone dust was proven to affect the flowability, strength, and plastic viscosity based on several relevant analytical models. The reduction in yield stress is related to the increase of the average particle diameter when using stone dust.

• Journal of the Korea Concrete Institute
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• v.18 no.5 s.95
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• pp.687-693
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• 2006

The Stone Powder Sludge(below SPS) is the by-product from the process that translates stone power of 8mm under as crushed fine aggregate. It is the sludge as like cake that has average particle size of $7{\mu}m$, absorbing water content of 20 to 60%, and $SiO_2$ content of 60% over. Because of high water content of SPS, it is not only difficult to handle, transport, and recycle, but also makes worse the economical efficiency due to high energy consuming to drying. This study is aim to recycle SPS as it is without drying. Target product is the lightweight foamed concrete that is made from the slurry mixed with pulverized mineral compounds and foams through hydro-thermal reaction of CaO and $SiO_2$. Although in the commercial lightweight foamed concrete CaO source is the cement and $SiO_2$ source is high purity silica powder with $SiO_2$ of 90%, we tried to use the SPS as $SiO_2$ source. From the experiments with factors such as foam addition rate and replacement proportion of SPS, we find that the lightweight foamed concrete with SPS shows the same trends as the density and strength of lightweight foamed concrete increases according to decrease of foam addition rate. But in the same condition, the lightweight foamed concrete with SPS is superior strength and density to that with high purity silica. This trends is distinguished according to increase of replacement proportion of SPS, also the analysis of XRF shows that the hydro thermal reaction translates SPS to tobermorite. Although SPS has low $SiO_2$ contents, the lightweight foamed concrete with SPS has superior strength and density, because it reacts well with CaO due to extremely fine particles. We conclude that it is possible to replace the high purity silica as SPS in the lightweight foamed concrete experimentally.

• Proceedings of the KSEEG Conference
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• 1999.04a
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• pp.15-17
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• 1999

• 레미콘
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• no.7 s.68
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• pp.17-25
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• 2001