• 제목/요약/키워드: 생산기술연구원

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SCAPS-1D 시뮬레이션을 이용한 n-i-p 구조 페로브스카이트 태양전지의 열적 열화 원인 분석 (Numerical Analysis on Thermal-Induced Degradation of n-i-p Structure Perovskite Solar Cells Using SCAPS-1D)

  • 김성탁;배수현;정영훈;한동운;김동환;모찬빈
    • Current Photovoltaic Research
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    • 제10권1호
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    • pp.16-22
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    • 2022
  • The long-term stability of PSCs against visual and UV light, moisture, electrical bias and high temperature is an important issue for commercialization. In particular, since the operation temperature of solar cell can rise above 85℃, a study on thermal stability is required. In this study, the cause of thermal-induced degradation of PSCs was investigated using the SCAPS-1D simulation tool. First, PSCs of TiO2/CH3NH3PbI3/Spiro-OMeTAD/Au structure were exposed to a constant temperature of 85℃ to observe changes in conversion efficiency and quantum efficiency. Because the EQE reduction above 500 nm was remarkable, we simulated PSCs performance as a function of lifetime, doping density of perovskite and spiro-OMeTAD. Consequently, the main cause of thermal-induced degradation is considered to be the change in the perovskite doping concentration and lifetime due to ion migration of perovskite.

센서 네트워킹을 위한 웨어러블 컴퓨팅 플랫폼 (Wearable Computing Platform for Sensor Networking)

  • 이태규;고명숙;정기수
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2012년도 추계학술발표대회
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    • pp.1221-1224
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    • 2012
  • 본 논문은 모바일 사용자의 이동환경의 정보를 감지하고 전송하기 위해 디지털의류를 사용하는 웨어러블 컴퓨팅 플랫폼을 제안한다. 이러한 대안을 제시하기 위해서 센서네트워크 기술과 디지털의류기술의 균형적 시각을 갖고 각 기술의 사용자특성을 면밀히 관찰하여 웨어러블 컴퓨팅 사용자가 요구하는 기능 및 인터페이스를 구현해야한다. 따라서 웨어러블컴퓨팅 플랫폼을 제안하고 디지털 센싱의류와 센서네트워크 인터페이싱(Interfacing), 기술이력축적, 생산성향상, 개발 편의성증진 및 개발자확대, 표준사용자요구사항분석, 기기효율성강화, 웨어러블컴퓨팅시스템 구축 등의 효과를 보여주는 현황 및 이슈를 기술한다.

휨 변경 최소화 근접 냉각 금형을 통한 고성능 고효율 플라스틱 축류팬 개발 (Development of high performance and efficiency plastic axial fan by proximity cooling mold to minimize warpage)

  • 신광호;김미애;채보혜;박상옥;김용대
    • Design & Manufacturing
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    • 제13권1호
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    • pp.61-67
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    • 2019
  • The cooling unit of the industrial showcase consists of a compressor, a condenser and an evaporator. An axial fan is used to circulate the air to improve the efficiency of the heat exchanger. In the past, aluminum fans have been used, which have problems such as low performance, efficiency, high failure rate, and high noise. This study is to develop high performance, high efficiency plastic fan replacing aluminum fan. A major factor in determining the performance and noise of an axial fan is the angle and cross-sectional shape of the blade, which is suitable for raising the lift force, thereby controlling the vortex, which is the main cause of noise and performance degradation. In order to produce a high efficiency injection molded fan, it is necessary to develop a mold that minimizes the deformation of the injection process for the designed shape. In this study, we developed a high efficiency, low noise plastic injection fan with more than 11% performance improvement and noise reduction compared to conventional aluminum fan.

후육 벽 PET 용기에 대한 사출 블로우 성형의 유한요소해석 (Finite element analysis of a injection blow molding process for the thick-walled PET bottle)

  • 홍석관;송민재;고영배;차백순
    • Design & Manufacturing
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    • 제12권3호
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    • pp.5-12
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    • 2018
  • Plastic containers which provides the opportunity to reduce transportation costs are lighter and less brittle than glass containers. As a results, efforts to replace glass with plastic are ongoing. The blow molding method is a typical approach in producing plastic containers. Single-stage injection blow molding (ISBM) is one of the blow molding methods. However, the difficulty in controlling the temperature during the injection molding process is considered its main disadvantage. In this study, ISBM process analysis of relatively thick walled containers such as cosmetic containers is carried out. The initial temperature distribution of the preform is deemed to be the most influential factor in the accuracy of blow molding for the thick vessel. In order to accurately predict this, all heat transfer processes of the preform are considered. The validity of this analytical procedure is verified by comparing the cross-sectional thickness with the actual product. Finally, the validated analytical method is used to evaluate the factors affecting the thickness of the final molded part. The ISBM analysis technique for thick walled vessels developed through this study can be used as an effective predictor for preform design and blow process.

피부 모사형 다기능 유연 센서의 연구 동향 (Recent Research Trend in Skin-Inspired Soft Sensors with Multimodality)

  • 이승구;최경호;신교직;이효선;배근열
    • 접착 및 계면
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    • 제21권4호
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    • pp.162-167
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    • 2020
  • 피부 모사형 다기능 유연 센서는 인체 피부의 높은 자극 감지 성능과 기계적 안정성을 모사하고자 다학계적 접근을 통해 발전되어 왔다. 하지만, 실제 적용을 위해서는 일상생활 속에서 접하는 다양한 종류의 자극을 명확히 구분하고 각 자극의 세기를 정확히 감지하는 높은 수준의 자극 구별 능력이 필수적임에도 불구하고, 아직까지 낮은 수준의 자극 구별 능력을 보이는 실정이다. 본고에서는 기존 피부 모사형 유연 센서의 기본적인 작동 메커니즘과 대표적인 연구들을 간략히 소개하고, 최근 보고된 피부 모사형 다기능 유연 센서 관련 연구들의 연구 결과 및 자극 구별 능력에 대해 깊이 있게 다루고자 한다.

선택적 레이저 용융 공정으로 제작된 시편의 SUS316L 에너지밀도 및 비드 중첩률에 따른 기계적 특성 변화 분석 (Impact of Energy Density and Bead Overlap Ratio of a SUS316L Specimen Fabricated using Selective Laser Melting on Mechanical Characteristics)

  • 이동욱;김우성;성지현;김철;이호진
    • 한국기계가공학회지
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    • 제20권8호
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    • pp.42-51
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    • 2021
  • Investigations of process parameters are essential when fabricating high-quality parts using additive manufacturing. This study investigates the change in the mechanical characteristics of a SUS316L specimen fabricated using selective laser melting based on the energy density and bead overlap ratio. The SUS316L powder particles were spherical and 35 ㎛ in size. Single-bead and hexahedral shape deposition experiments were performed sequentially. A single bead experiment was performed to obtain the bead overlap ratios for different laser parameters utilizing laser power and scan speed as experimental parameters. A hexahedral shape deposition experiment was also performed to observe the difference in mechanical properties, such as the internal porosity, surface roughness, and hardness, based on the energy density and bead overlap ratio of the three-dimensional printed part. Laser power, scan speed, overlap ratio, and layer thickness were chosen as parameters for the hexahedral shape deposition experiment. Accordingly, the energy density applied for three-dimensional printing, and the experimental parameters were calculated, and the energy density and bead overlap ratio for fabricating parts with good properties have been suggested.

모터 그레이더 평탄작업용 블레이드의 설계개선을 위한 개별요소법 해석 (Discrete element analysis for design modification of leveling blade on motor grader vehicle)

  • 송창헌;오주영;조정우;김문규;석정호
    • 한국터널지하공간학회 논문집
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    • 제23권6호
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    • pp.423-438
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    • 2021
  • 모터 그레이더의 블레이드는 도로공사시 골재를 산포하고 평탄화하는 역할을 수행한다. 본 연구는 그레이더의 작업효율을 향상시키기 위하여 블레이드 부품의 설계개선 연구를 진행하였다. 블레이드와 골재 입자의 접촉, 절삭, 산포 과정을 모사하기 위하여 동해석 코드에 개별요소법을 도입하여 전산해석 모델을 수립하였다. 블레이드 설계인자를 4가지 선별한 후 작업 시나리오를 수립하였다. 실험계획의 직교배열을 통해 각 인자의 수준조합별 9개 모델에 대해 평탄화 작업에 대한 동해석을 수행하고, 각 설계인자의 영향도를 분석하였다. 이후 유의한 인자를 분산분석을 통해 선별하여 최적화기법으로 점진적 반응표면법을 적용하였다. 최종적으로 블레이드의 작업 효율성을 향상시킬 수 있도록 설계인자의 최적값을 제안하였다.

SAE 1078 강의 오스템퍼링 열처리시 가스 퀜칭 속도에 따른 미세조직의 변화 (Change in Microstructure with the Gas Quenching Rate during Austempering Treatment of SAE 1078 Steel)

  • 권기훈;박현준;여국현;이영국;김상권
    • 열처리공학회지
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    • 제36권3호
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    • pp.121-127
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    • 2023
  • When high carbon steel is heated in an appropriate austenizing temperature range and subjected to austempering, the size and shape of lamellar structure can be controlled. The high carbon steel sheet having the pearlite structure has excellent elastic characteristics because it has strong restoring force when properly rolled, and is applied in a process known as patenting-process using lead bath. In the case of isothermal treatment using lead-medium, it is possible to quickly reach a uniform temperature due to high heat transfer characteristics, but it is difficult to replace it with process technology that requires treatment to remove harmfulness lead. In this study, we intend to develop fluidization technology using garnet powder to replace the lead medium. After heating the high-carbon steel, the cooling rate was changed by compressed air to the vicinity of the nose of the continuous cooling curve, and then maintained for 90 s and then exposed to room temperature. The microstructure of the treated specimens were analyzed and compared with the existing products treated with lead bath. The higher the flow rate of compressed air, the faster the cooling rate to the pearlite transformation temperature, so lamellar spacing decreases and the hardness tends to increase.

STAVAX 강의 마이크로 밀링 중 가공 방향 및 절삭유체 분사형태에 따른 표면 거칠기 경향에 관한 연구 (A study on surface roughness depending on cutting direction and cutting fluid type during micro-milling on STAVAX steel)

  • 이동원;이현화;김진수;김종수
    • Design & Manufacturing
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    • 제17권2호
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    • pp.22-26
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    • 2023
  • As Light-Emitting Diodes(LEDs) continue to advance in performance, their application in automotive lamps is increasing. Automotive LEDs utilize light guides not only for aesthetics but also to control light quantity and direction. Light guides employ patterns of a few hundred micrometers(㎛) to regulate the light, and the surface roughness(Ra) of these patterns can reach tens of nanometers(nm). Given that these light guides are produced through injection molding, mold processing technology with high surface quality micro-patterns is required. This study serves as a preliminary investigation into the development of high surface quality micro-pattern processing technology. It examines the surface roughness of the workpiece based on the cutting direction of the pattern and the cutting fluid type when cutting micro-patterns on STAVAX steel using cubic Boron Nitride(cBN) tools. The experiments involved machining a step-shaped micro-pattern with a height of 60 ㎛ and a pitch of 400 ㎛ in a 22×22 mm area under identical cutting conditions, with only the cutting direction and cutting fluid type being varied. The machining results of four cases were compared, encompassing two cases of cutting direction(parallel to the pattern, orthogonal to the pattern) and two cases of cutting fluid type (flood, mist). Consequently, the Ra value was found to be the highest(Ra 128.33 nm) when machining with the flood type in parallel to the pattern, while it was the lowest(Ra 95.22 nm) when machining with the mist type orthogonal to the pattern. These findings confirm that there is a difference of up to 25.8 % in the Ra value depending on the cutting direction and cutting fluid type.

가스분무로 제조된 NdFeB 합금분말의 강소성변형을 통한 결정립 미세화 및 이방성 제어 (Control of Grain Refinement and Anisotropy of NdFeB Alloy Powder by Severe Plastic Deformation Fabricated by the Gas Atomization Process)

  • 조주영;박상민;자비드 후세인;송명석;김택수
    • 소성∙가공
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    • 제31권3호
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    • pp.124-128
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    • 2022
  • NdFeB magnets have been positioned as the core materials in advanced technologies such as MRI (magnetic resonance imaging), FA (factory automation system), robot, motors, and so on based on the highest magnetic properties. To effectively improve the refined microstructure, the plastic deformation has been known as the good alternatives by the recrystallization. However, it has been regarded as being impossible because of the few slip systems in the RE-Fe-B magnets at room temperature. The purpose of this study was to investigate the possibility of control of grain refinement and magnetic anisotropy of NdFeB alloy powder by the severe plastic deformation. The NdFeB magnet powder was fabricated by gas atomization process, and the powder was pre-compacted at high temperature. The pre-compacted billets were deformed by HPT (high pressure torsion), and then the deformed billets were observed microstructure and magnetic properties. After the HPT process at room temperature, the grain size decreased with increasing because of the melted Nd-rich phase, and the anisotropy of Nd2Fe14B phase was formed after the HPT process.