• Title/Summary/Keyword: 산소용해도

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Current Status of Titanium Recycling Technology (타이타늄의 리사이클링 기술 현황)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.30 no.1
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    • pp.26-34
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    • 2021
  • Titanium is the fourth most abundant structural metal, after aluminum, iron, and magnesium. However, it is classified as a 'rare metals', because it is difficult to smelt. In particular, the primary titanium production process is highly energy-intensive. Recycling titanium scraps to produce ingots can reduce energy consumption and CO2 emissions by approximately 95 %. However, the amount of metal recycled from scrap remains limited of the difficulty in removing impurities such as iron and oxygen from the scrap. Generally, high-grade titanium and its alloy scraps are recycled by dilution with a virgin titanium sponge during the remelting process. Low-grade titanium scrap is recycled to ferrotitanium (cascade recycling). This paper provides an overview of titanium production and recycling processes.

Influence of Dissolved Gases on Crystal Structure of Electrodeposition Films Containing Calcium and Magnesium in Seawater (해수 중 칼슘 및 마그네슘을 포함한 전착 코팅막의 결정구조에 미치는 용해 기체의 영향)

  • Park, Jun-Mu;Seo, Beom-Deok;Lee, Seul-Gi;Kim, Gyeong-Pil;Gang, Jun;Mun, Gyeong-Man;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.116-116
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    • 2018
  • 부식은 재료와 사용 환경과의 상호작용에 의한 결과로서 일반적으로 두께의 감소와 균열의 발생 및 파손 등의 문제로 나타난다. 특히 사용환경 중에서 해수 분위기는 금속의 부식에 가장 유리한 조건이다. 따라서 해양환경 중 항만이나 조선 및 해양 산업 등에 많이 이용되는 강 구조물은 이에 대응하기 위하여 도장방식이나 음극방식을 사용하고 있다. 여기서 음극방식은 피방식체를 일정전위로 음극 분극하는 원리로써 외부전원을 인가하거나 비전위의 금속을 전기적으로 연결하여 방식하는 방법이다[1]. 한편, 해수 중에서 이와 같은 원리로 음극방식 할 경우에는 피방식체인 강재표면에 부분적으로 칼슘 또는 마그네슘 화합물 등의 생성물이 부착하는 현상을 볼 수 있게 된다. 이와 같이 수산화마그네슘($Mg(OH)_2$)및 탄산칼슘($CaCO_3$)을 주성분으로 하여 석출되는 석회질 피막(calcareous deposits)은 피방식체에 유입되는 음극방식 전류밀도를 감소시켜 주거나 물리적 장벽의 역할을 함으로써 외부의 산소와 물 등 부식환경으로부터 소지금속을 보호한다[2]. 그러나 석회질 피막은 소지금속과의 결합력, 막의 균일한 분포, 내식성 및 제작시간의 단축 등 해결해야 할 과제가 있다. 또한 여러 가지 환경 조건 등의 영향을 받아 그 피막의 형성 정도도 가늠하기 어렵기 때문에 음극방식 설계 시 그 정도에 따른 영향을 고려-반영하기가 곤란하다. 따라서 본 연구에서는 석출속도, 밀착성 및 내식특성을 향상시키기 위해 전착프로세스를 통해 해수 중 기체를 용해시켜 석회질 피막을 제작하고 막의 결정구조 제어 및 특성을 분석-평가하였다. 본 연구에 사용된 강 기판(Steel Substrate)은 일반구조용강(KS D 3503, SS400)을 사용하였으며, 외부전원은 정류기(Rectifier, xantrex, XDL 35-5T)를 사용하여 3 및 $5A/m^2$의 조건으로 인가하였다. 양극의 경우에는 해수에 녹아있는 이온 이외에 다른 성분들이 환원되는 것을 방지하기 위해 불용성 양극인 탄소봉(Carbon Rod)을 사용하였다. 이때 석출속도, 밀착성 및 내식특성 향상을 위해 해수에 주입한 기체의 양은 0.5 NL/min였으며, 기판 근처에 고정하여 음극 부근에서의 반응을 유도하였다. 각 조건별로 제작된 막의 표면 모폴로지, 조성원소 및 결정구조 분석을 실시하였으며, 석회질 피막의 밀착성과 내식특성을 평가하기 위해 규격에 따른 테이핑 테스트(Taping Test, ISO 2409)와 3 % NaCl 용액에서 전기화학적 양극 분극 시험을 진행하여 제작된 막의 내구성과 내식성을 분석-평가하였다. 시간에 따른 전착막의 외관관찰 결과 전류밀도의 증가와 함께 상대적으로 많은 피막이 형성되었고, 용해시킨 기체에 의해 더 치밀하고 두터운 피막이 형성됨을 확인할 수 있었다. 성분 및 결정구조 분석 결과 $Mg(OH)_2$ 성분의 Brucite 및 $CaCO_3$ 성분의 Calcite 및 Aragonite 구조를 확인하였으며, 용해시킨 기체의 영향으로 $CaCO_3$ 성분의 Aragonite 구조가 상대적으로 많이 검출되었다. 밀착성 및 내식성 평가를 실시한 결과 해수 중 용해시킨 기체에 의해 제작한 시편의 경우 견고하고 화학적 친화력이 높은 Aragonite 결정이 표면을 치밀하게 덮어 전해질로부터 산소와 물의 침입을 차단하는 역할을 하여 기체를 용해시키지 않은 3 및 $5A/m^2$ 보다 비교적 우수한 밀착성 및 내식 특성을 보이는 것으로 사료된다.

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Modeling and Analysis for the Growth/Dissolution of Oxygen Precipitation in CZ-grown Silicon (CZ 방법에 의해 성장된 실리콘에서 산소 석출물의 성장/감소에 관한 모델 및 해석)

  • 고봉균;곽계달
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.35D no.10
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    • pp.29-38
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    • 1998
  • In this paper, we have induced a model for the growth and dissolution of oxygen precipitates which is generated during arbitrary thermal treatments or VLSI processes in CZ-grown silicon. Based on diffusion-limited growth law and detailed balance equilibrium theory, growth and dissolution rates are induced and inserted into a set of chemical rate equations and a Fokker-Planck equation. Then this is solved by numerical analysis. And because phenomenon at the silicon surface must be considered differently in various annealing conditions, in particular in $O_2$ ambient we have considered the growth model of SiO$_2$ at the surface of silicon wafer and the enhancement of oxygen solubility. By this method, oxygen depth profile and density distribution of oxygen precipitates are calculated more accurately than the other simulation results.

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Sorption and Permeation Characteristics of Oxygen and Nitrogen for Polysulfone Hollow-Fiber Membrane (폴리폰설 중공사막에 대한 산소와 질소의 수착 및 투과특성)

  • 조정식;김종수;이광래
    • Membrane Journal
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    • v.9 no.1
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    • pp.25-35
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    • 1999
  • The sorption and permeation experiments with $O_2$ and $N_2$ were performed with poly sulfone hollow-fiber membrane to obtain oxygen-enriched air. Sorption of $O_2$ on poly sulfone membrane was 1.5'||'&'||'not;2.0 times higher than that of N2. Sorption of oxygen and nitrogen in poly sulfone membrane was described satisfactorily with "dual-mode sorption model". In the low pressure range below 3kgr!cm', about 85% of total sorption was Langmuir-type sorption and only 15% was Henry-type sorption. In the higher pressure above 3kgf/${cm}^2$, Langmuir sorption sites became almost saturated and reached asymptote, and the increase in total sorption with pressurizing might be due to the Henry~type sorption. The ideal separation factor ( P $O_2$/ P $N_2$) was in the range of 2~4, while the actual separation factor for the mixture was reduced to the value of 1.7~2.2.2.2.

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Influence of Charging Condition of Al-dross on Maximum Concentration of Al in Molten Steel : Fundamental study for improvement of chemical energy in EAF process (용강 중 Al 최대 농도에 대한 Al 드로스 장입 조건의 영향: 전기로 공정 내 화학 에너지 향상을 위한 기반 연구)

  • Kim, Gyu-Wan;Kim, Sun-Joong
    • Resources Recycling
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    • v.28 no.4
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    • pp.44-50
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    • 2019
  • In the electric arc furnace process, the chemical energy such as the heat of oxidation reaction and the heat of carbon combustion etc. is consumed as 30% of the total input energy. In order to reduce $CO_2$ emission in EAF, it is necessary to decrease the use of electric power energy during scrap melting stage and increase the use of chemical energy. In general, when the carbon materials is individually charged into the molten steel, the carbon materials floated to the slag layer due to low density before it is dissolved in molten steel. When the concentration of carbon in the molten steel is high, the combustion energy of carbon by oxygen injection can lower the electric power energy and improve the chemical energy consumption. Therefore, an efficient charging methods of carbon material is required to increase the efficiency of carbon combustion heat. On the other hand, Al-dross, which is known as a by-product after Al smelting, includes over 25 mass% of metallic Al, and the oxidation heats of Al is lager than that of carbon. However, the recycling ratio fo Al-dross was very low and is almost landfilled. In order to effectively utilize the heats of oxidation of Al in Al-dross, it is necessary to study the application of Al-dross in the steel process. In this study, the dissolution efficiency of carbon and aluminum in molten steel was investigated by varying the reaction temperature and the mixing ratios of coke and Al-dross.

Evaluation of pure oxygen with MBR(Membrane Bio Reactor) process for anaerobic digester effluent treatment from food waste (순산소의 MBR(Membrane Bio Reactor) 공정 적용을 통한 음식물류 폐기물 혐기성소화 유출수 처리 평가)

  • Park, Seyong;Kim, Moonil;Park, Seonghyuk
    • Journal of the Korea Organic Resources Recycling Association
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    • v.29 no.3
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    • pp.5-16
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    • 2021
  • In this study, the applicability of the MBR(Membrane Bio Reactor) process of oxygen dissolve was evaluated through comparison and evaluation of the efficiency of oxygen dissolve device and conventional aeration device in the explosive tank within the MBR process. The organic matter and ammonia oxidation by oxygen dissolve device were evaluated, and the efficiency of persaturation was evaluated by applying real waste water (anaerobic digester effluent treatement from food waste). SCOD and ammonia removal rates for oxygen dissolve device and conventional aeration device methods were similar. However, it was determined that the excess sludge treatment cost could be reduced as the yield of microorganisms by oxygen dissolve device is about 0.03 g MLSS-produced/g SCOD-removed lower than that of microorganisms by conventional aeration device. The removal rates of high concentrations of organic matter (4,000 mg/L) and ammonia (1,400 mg/L) in anaerobic digester effluent treatment from food waste were compared to the conventional aeration device and the oxygen dissolve device organic matter removal rate was approximately 13% higher than that of the conventional aeration device. In addition, for MLSS, the conventional aeration device was 0.3 times higher than for oxygen dissolve device. This is believed to be due to the high progress of sludge autooxidation because the dissolved oxygen is sufficiently maintained and supplied in the explosive tank for oxygen dissolve device. Therefore, it was determined that the use of oxygen dissolve device will be more economical than conventional aeration device as a way to treat wastewater containing high concentrations of organic matter.

Arsenic Distribution and Solubility in Groundwater of Okcheon Area (옥천군 북부 지역 지하수의 비소 분포와 비소 광물의 용해도 특성)

  • Chon, Chul-Min;Kim, Kue-Young;Koh, Dong-Chon;Choi, Mi-Jung
    • Journal of the Mineralogical Society of Korea
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    • v.22 no.4
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    • pp.331-342
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    • 2009
  • Groundwater samples were collected from the bedrock aquifers related with Okcheon metasedimentary rocks. Arsenic (As) concentrations in the samples varied between 0.0051 and 0.887 mg/L, with an average of 0.0248. Cations and anions of groundwaters had no relationship with As contents as well as with spatial distribution of geology in the area. Pyrite, chalcopyrite and arsenopyrite in the core samples of the monitoring wells were identified in thin section, X-ray diffraction (XRD) and electron probe microscope analysis (EPMA). It was suggested that these minerals are responsible for the As in groundwater. The groundwater showed saturations with respect to calcite $(CaCO_3)$, dolomite (CaMg$(CO_3)_2$) and Magnesite $(MgCO_3)$. $HAsO_4{^{2-}}$ activities in the groundwater samples were close to $Ca_3(AsO_4)_2(c)$ and $Mn_3(AsO_4)_2(c)$ solubility isotherms, indicating that the maximum As contents in groundwater are secondly controlled by the precipitation and dissolution of carbonate minerals due to alkaline and oxic nature of the groundwater (pe+pH>10).

The Preparation and the Gas Permeation Characteristics of the Soluble Polyimides (용해성 폴리이미드의 제조 및 기체투과특성)

  • Chun, Kyoung-Yong;Kim, Han-Sung;Han, Hak-Soo;Joe, Yung-il
    • Applied Chemistry for Engineering
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    • v.9 no.2
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    • pp.306-310
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    • 1998
  • The soluble polyimides(PMDA/diamine/dianhydride) were prepared and investigated. After coating the prepared PMDA/diamine/dianhydride solution into the commercial tubular alumina ceramic membranes, gas permeation characteristics was investigated. $T_g{\prime}s$ of the polyimides were in the range of $337{\sim}358^{\circ}C$ and thermal stability was good. The polymer was soluble in NMP, DMAc, DMSO, THF, and m-cresol. The adhesion between the alumina membrane and the soluble polyimide was excellent. The soluble polyimide/alumina membranes containing 6FDA showed the highest permeability among others. The permeability of nitrogen of PMDA/1,3PDA/6FDA-alumina membrane was about $7.6{\times}10^{-7}(mol/m^2{\cdot}Pa{\cdot}s)$ in the gas permeation experiments. The ideal separation factor of $O_2/N_2$ and $H_2/N_2$ in PMDA/1,3PDA/6FDA-alumina membrane were 6.19, and 70.0, respectively.

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Facilitated Transport Separation of Carbon Dioxide Using Aminated Polyetherimide Membranes (아민화된 폴리이서이미드 막을 이용한 이산화탄소의 촉진수송분리)

  • Kwon, Se Hwan;Rhim, Ji Won
    • Membrane Journal
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    • v.25 no.3
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    • pp.248-255
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    • 2015
  • Aminated polyetherimide membrane synthesized in the laboratory according to amine ratio was used for measurement of gas permeability, diffusivity, and solubility about carbon dioxide, nitrogen, methane, oxygen, and sulfur dioxide with Time-lag method at room temperature. Generally, gas permeability is totally decreased because the more amination rate reacted to the main chain of amine groups, the more intermolecular space became narrow. However, gas permeability of sulfur dioxide was increased due to combination of sulfur dioxide and amine groups have acid and base properties respectively. Diffusivity and solubility of dry gas are totally decreased excluding sulfur dioxide as increasing amination rate. In case of sulfur dioxide, however, diffusivity as well as solubility was increased as increasing amination rate. Selectivity of carbon dioxide/nitrogen showed 60 when amination rate was 3. In case of humid gas, gas permeability of carbon dioxide was 70 barrer when relative humidity showed 100, and selectivity with nitrogen approximately showed 18.

Cause Analysis of Crack in Bag Cage Welds of Wire STS 304 Wire for A1 Melting Reverberatory (알루미늄 용해 반사로용 gas 배출기의 bag cage에서 발생한 균열의 원인 분석)

  • Park Ji-hwan;Park So-yeon;Lee Jong-kwon;Song Tae-hwan;Ryoo Kun-kul;Lee Yoon-bae
    • Proceedings of the KAIS Fall Conference
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    • 2004.06a
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    • pp.54-57
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    • 2004
  • 알루미늄 용해반사로 gas 배출기의 bag cage에서 사용 6개월만에 균열이 발생하였다. 이러한 bag cage의 용접부에서 발생한 균열의 원인조사를 위해 bag cage의 성분분석, 용접부에서의 파단면과 미세조직을 SEM과 금속현미경으로 관찰한 결과 bag cage의 균열의 원인이 배기가스중의 황화물과 대기중의 습기, 산소와 반응에 의해 형성된 Polythionic acid이 생성되어 용접에 의해 예민화 된 부위에 부식을 일으켰다는 것을 확인할 수 있었다.

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