• Title/Summary/Keyword: 산세용액

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Recovery of Nickel from Waste Pickling Solution with Column Extractor (컬럼식 연속추출장치에 의한 산세폐액중 Ni의 회수)

  • 김성규;이화영;오종기
    • Resources Recycling
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    • v.7 no.1
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    • pp.27-33
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    • 1998
  • A study on thc recovcry oi nickel from waste pickling solutions removed li-ee nil~ica cid and hydmflnoric acid is carried out with pulsed column extractor for thc industrial application. The ~esults show that thc Iron and chromium arc efteclively elunmatcd from the waste solution by precipitalion as the form of hydraxidc with thc adjustment of pH with CaCO;, whlle the nickel is not prcc~pitatcd. Thc cxlraction eficicncy ol nickel with column cxtraclor generally improves 8s the pulse velosity (product of amplmde and frequency) incrcascs, optimum pcrfarmancc typically occuring slightly below an amplihldefrecluency product which results in flooding the column because of excessive emulsiIicalian And the nickel loaded in the organic is erfeclively conce~~trtratebdy ZM H2S0,, ~ I It he stlipping stage. The solubility of NiSO, in the H,SO, solution dccreaaes w~th thc higher H,SO, concentralion and appears to be 55 grL in the 2M HSO* solulian.

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Effect of Stabilizer on Corrosion and Cavitation Damage in the Sea Water of Electroless Nickel Plating Layer (무전해 니켈도금 층의 해수 내 부식과 캐비테이션 손상에 대한 안정제 효과)

  • Park, Il-Cho;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.107-107
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    • 2018
  • 무전해 니켈도금 용액의 성분은 Ni(II)염, 환원제, 적합한 금속 배위 리간드, 안정제 및 특정 특성 요구에 대한 첨가제를 포함한다. 일반적으로 도금 욕에는 미량의 안정제가 함유되어 있다. 만약 적절한 안정화 시스템이 없는 도금 욕에서 도금 공정 시 도금 시작 직후에 많은 양의 니켈 플레이크(Ni flake)가 생성되어 빠르게 도금 용액이 분해되어 더 이상 도금이 어렵게 된다. 그러나 무전해 도금 욕에서 안정제의 역할 및 도금 층에 미치는 영향에 대한 연구는 여전히 부족한 실정이다. 따라서 본 연구에서는 $Pb^{2+}$ 안정제 농도가 도금 층에 미치는 영향과 캐비테이션 침식 실험을 통해 그 내구성을 평가하고자 하였다. 무전해 니켈코팅을 위한 모재는 회주철(FC250)을 $19.5mm{\times}19.5mm{\times}5mm$의 크기로 가공하였다. 회주철의 인장강도는 $330N/mm^2$이며, 그 성분 조성(wt.%)은 3.23 C, 1.64 Si, 0.84 Mn, 0.016 P, 0.013 S 그리고 나머지는 Fe이다. 시험편은 SiC 페이퍼 #1200까지 연마하여 시험편의 표면 거칠기는 $1.6-2.1{\mu}m$ 범위 내로 제작하였다. 무전해 도금 전 시험편은 탈지를 위해 상온의 아세톤 용액에서 3분간 초음파 세척하고, $90^{\circ}C$의 알카리 수용액으로 5분간 세척하였다. 그리고 표면 활성화를 위한 산세척은 5% 황산용액에서 30초 동안 실시하였다. 도금조로 500mL 비커를 사용하였으며, 모든 시험편은 2시간 동안 무전해 니켈도금을 실시하였다. 그리고 니켈도금 층의 내식성과 내구성을 평가하기 위해 전기화학적 분극 실험을 통한 타펠분석과 ASTM G32 규정에 의거한 캐비테이션 침식 실험을 실시하였다. 그 결과 안정제 농도가 도금 속도와 도금 층의 성분 변화에 크게 영향을 미쳤으며, 그에 따라 도금 층의 내식성과 내구성이 크게 변화되었다.

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Effects of Pretreatment of Alkali-degreasing Solution for Cu Seed Layer (약알칼리탈지 용액에서의 구리 Seed 층의 전처리 효과)

  • Lee, Youn-Seoung;Kim, Sung-Soo;Rha, Sa-Kyun
    • Journal of the Korean Vacuum Society
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    • v.21 no.1
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    • pp.6-11
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    • 2012
  • In order to understand a process of contaminants removal on surface of Cu seed layer (Cu seed/Ti/Si) by sputter deposition, we investigated the changed morphology and states of Cu seed surface after pretreatment in alkali degreasing Metex TS-40A solution according to dipping time. After TS-40A pretreatment, the surface morphology with clearer grains was observed by Field emission scanning electron microscope and the changed surface chemical states and impurities on surface of samples were checked by X-ray photoelectron spectroscopy. Dipping time in TS-40A solution had very little effect on surface of Cu seed layer. After pretreatment, much carbons and little oxygens on surface of Cu seed were eliminated and the decrease of peaks corresponded to O=C and $Cu(OH)_2$ was estimated. However, Si content (=silicate) was detected on sample surface. We think that the silicate impurity forms on Cu seed by chemical reaction of TS-40A solution included silicate component. By pretreatment of alkali degreasing Metex TS-40A solution, it showed an excellent effect in removal of O=C and $Cu(OH)_2$ on Cu seed layer, but the silicate was formed on surface of Cu seed. Therefore, another cleaning process such as acid cleaning is required for removal of this silicate in use of this alkali degreasing.

Cr(VI) Removal from Artificial Groundwater by Granular Activated Carbon and Regeneration of the Spent Carbon (입상활성탄을 이용한 인공 조제 지하수내의 Cr(VI) 제거와 그 활성탄의 재생)

  • Ihnsup Han
    • Journal of Korea Soil Environment Society
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    • v.4 no.2
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    • pp.11-31
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    • 1999
  • Removal of hexavalent chromium from artificial groundwater (AGW) by granular activated carbon (GAC) was investigated in batch and continuous-flow column studies. Experimental parameters that were examined included solution pH, presence of dissolved oxygen (DO), and GAC pretreatment with Fe(II). As the solution pH increased from 4 to 7.5, the amount of Cr(VI) removed by both GACs decreased significantly. Exclusion of DO from the experimental systems resulted in greater removal of Cr(VI) from solution, possibly as a result of reduction to Cr(III). However, pretreatment of the GAC with a reductant (Fe(II)) did not improve Cr(VI) removal. Equilibration With 0.01 M $K_2$$HPO_4$[to extract adsorbed Cr(VI)] followed by a wash with 0.02 N $K_2$$HPO_4$[to remove precipitated/sorbed Cr(III)] proved to be a viable approach for the regeneration of carbons whose Cr(VI) removal capacities had been exhausted. The performance of the regenerated carbons exceeded that of the virgin carbons, primarily because of the favorable adsorption of Cr(VI) at lower pH values and the reduction of Cr(VI) to Cr(III), The presence of Cr(III) in acid wash solutions provides direct evidence that Cr(VI) is reduced to Cr(III) in GAC systems under relatively acidic conditions. GAC performance over five complete cycles was consistently high, which suggests that such a system will be able to function over many operation cycles without deleterious effects.

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Recovery of Cobalt from Synthetic Leaching Solution of Manganese Nodule Matte by Solvent Extraction-electrowinning (용매추출-전해채취법에 의한 망간단괴 매트상 모의 침출용액으로부터 코발트 회수)

  • Kim, Hyun-Ho;Nam, Chul-Woo;Park, Kyung-Ho;Yoon, Ho-Sung;Kim, Min-Seuk;Kim, Chul-Joo;Park, Sang-Woon
    • Resources Recycling
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    • v.25 no.2
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    • pp.33-41
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    • 2016
  • A scale up tests (380 kg/day) using a continuous solvent extraction and electro-winning system was carried out to separate and recover cobalt from a solution containing 1.91 g/L Co and 14.65 g/L Ni. The solution was obtained during a process including solvent extraction and precipitation stages for removal of Cu and Fe from a synthetic sulfuric acid solution of manganese nodule matte. The optimal condition for solvent extraction was : solvent concentration of 0.22M Na-Cyanex 272 (45% saponified with NaOH) and O:A phase ratios of 1:1.5, 10:1 and 1.5:1 used in extraction, scrubbing and stripping stages, respectively. The extraction and stripping efficiencies were found to be 99.8% and 99.88%, respectively. The stripped solution contained 40.27 g/L Co with 4 ppm Ni. Cobalt metal of 99.963% purity was yielded with current efficiency of 67% and current density of $0.563A/dm^2$ during the electro-winning process.

Effects of Electricity Supporting Agents on the Characteristics of Electroplated Zinc Layer from Sulfuric Bath (황산욕에서 전기아연 도금 피막 특성에 미치는 전기전도 보조제의 영향)

  • 남궁성;이용진;정연수;전유택
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2000.05a
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    • pp.51-52
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    • 2000
  • 전기아연도금강판은 표면이 미려하고 희생방식력이 뛰어나기 때문에 주로 자동차와 가전, 건자재 등에 많이 사용된다. 현재 냉연 표면처리 제품들은 연속도금공정에 의해 생산되고 있으며 고전류밀도에 의한 고속생산과 도늠액 제조와 조성이 비교적 단순해야 하는 여러 가지 이유로 염산욕과 황산욕을 가장 많이 사용하고 있다. 최근에 신설된 당사의 전기도금공정은 수직형으로 황산욕에서 불용성 양극을 채용하여 아연을 전기도금하고 있다. 일반적으로 황산욕은 염산욕 대비 전기 전도성이 나빠 과전압이 크게 걸리므로 불용성 양극을 사용하여 극간 거리를 최소화할 필요가 있다. 그러나 $Ir0_2$가 코팅된 불용성 양극은 가격이 비싸기 때문에 극간 거리를 너무 짧게 하면 깡대에 의해 손상을 받을 수가 있어 극간 거리를 줄이는데 한제가 있다. 따리서 용액의 전도도들 증가시켜 과전합을 줄이기 위해서는 타사에서 현재 사용하고 있는 황산나트륨, 황산칼륨, 황산암모늄 등에 대한 검토가 필요하다. 전기전도 보조제들은 용액의 전기전도도 뿐만 아니라 도금층의 외관 및 미세구조에도 많은 영향을 주는 것으로 알려져 있다. 따라서 본 연구에서는 황산나트륨, 황산암모늄의 농도를 변화시켜 표면외관, 한계전류밀도, 미세구조, 우선배향성 등을 조사하여 최적의 물성을 갖는 아연 도금층을 얻기 위한 조건을 도출하고자 하였다. 전기아연도금용 소재로는 두께 0.8mm이고 크기가 $100{\times}120mm$인 중저탄소강 (0.02% C)을 사용하였으며 전처리 과정으로 탈지와 산세를 행하고 현장 도금액을 사용하여 다음과 같은 조건 하에서 아연도금을 행하였고 극간전합을 측정하였다. 도금 후 표면의 미세구조는 SEM을 사용하여 관찰하였으며 표면외관 특성을 분석하기 위해 광택도계(Tri- Microgloss-60-85)를 이용하여 입사각 $60^{\circ}$ 에서 광택도를 측정하였고, 색차계(Color Quest II Hunter Lab.)를 사용하여 백색도를 각각 측정하였다. 또한 X선 회절기를 이용하여 도금층의 우선 배향성을 분석하였다.

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Cavitation Erosion Behavior in Seawater of Gray Cast Iron Treated by High Hardness Electroless Nickel Plating (고경도 무전해 니켈도금된 회주철의 해수 내 캐비테이션 침식 손상 거동)

  • Park, Il-Cho;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.119.2-119.2
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    • 2017
  • 무전해 니켈도금은 전기 공급 없이 환원재의 화학반응에 의해 도금이 진행되며, 복잡한 형상의 제품에도 균일한 도금 층을 형성시킬 수 있어 널리 적용되는 기술이다. 특히, 전기 니켈도금 층에 비해 무전해 니켈도금 층의 내식성과 내마모성이 우수하여 산업현장에서 가장 많이 사용되고 있다. 그러나 해양환경에서 빠른 유속 변화에 의해 발생되는 캐비테이션-침식 방지를 위한 무전해 니켈도금의 적용은 전무한 실정이다. 따라서 본 연구에서는 회주철의 캐비테이션-침식 방지를 위해 최적의 무전해 니켈도금 조건을 규명하고, 그 캐비테이션 저항성을 평가하고자 하였다. 무전해 니켈코팅을 위한 모재는 gray cast iron (FC250)을 $19.5mm{\times}19.5mm{\times}5mm$의 크기로 제작하였다. 회주철의 인장강도는 $330N/mm^2$이며, 그 성분 조성(wt.%)은 3.23 C, 1.64 Si, 0.84 Mn, 0.016 P, 0.013 S 그리고 나머지는 Fe이다. 시험편은 SiC 페이퍼 grit #1200까지 연마하였으며, 시험편의 표면 거칠기(centre line average, Ra)는 $1.6-2.1{\mu}m$ 범위 내로 제작하였다. 연마된 시험편은 증류수(distilled water) 세척 후 hot air로 건조하였다. 무전해 도금 전 시험편은 탈지를 위해 아세톤 용액(room temperature, RT)에서 3분간 초음파 세척하고, $90^{\circ}C$의 알카리 수용액으로 5분간 세척하였다. 그리고 표면활성화를 위한 산세척(acid pickling)은 5% sulfuric acid 용액에서 30초 동안 실시하였다. 무전해 Ni-P(electroless nickel, EN) 도금 전과 모든 과정마다 증류수로 시험편을 철저하게 세척하였다. EN 도금을 위한 도금욕(the bath)은 기존 문헌 연구를 통해 조성성분, 도금조건 및 변수들(the parameters)의 적절한 범위를 결정하였다. 도금조로 500mL 비커를 사용하였으며, 모든 시험편은 2시간 동안 EN deposition을 실시하였다. 캐비테이션 실험 결과 EN 도금의 표면경도가 증가함에 따라 캐비테이션 저항성도 현저하게 향상되었다.

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Characterization and Acid Catalytic Properties of Beryllia-Silica Catalysts (베릴리아-실리카 촉매의 특성과 산촉매성질)

  • Sohn, Jong-Rack;Park, Eun-Hee;Jang, Hyang-Ja;Kim, Hae-Won
    • Applied Chemistry for Engineering
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    • v.7 no.2
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    • pp.245-251
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    • 1996
  • A series of $BeO-SiO_2$ catalysts were prepared by coprecipitation from the mixed solution of berylium chloride and sodium silicate. The addition of BeO to $SiO_2$ caused the increased of acidity, acid strength, specific surface area, and acid catalytic activity, giving a maximum at 20 mol% of BeO. On the basis of x-ray diffraction pattern, the catalysts calcined at $400{\sim}500^{\circ}C$ were found to be amorphous, having both $Br{\ddot{o}}nsted$ and Lewis acid sites. Catalytic activities for cumene dealkylation were closely correlated with the acidity of catalysts.

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Analysis of Enterococcus faecalis Attachment to Granular Activated Carbon with a Column Experiment (칼럼실험에 의한 입상활성탄에서 Enterococcus faecalis의 부착 연구)

  • Kim, Hyon-Chong;Park, Seong-Jik;Lee, Chang-Gu;Han, Yong-Un;Kim, Song-Bae
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.2
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    • pp.119-124
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    • 2009
  • The aim of this study was to investigate the influence of ionic strength and iron impregnation on the attachment of Enterococcus faecalis to granular activated carbon (GAC). Column experiments were performed to examine bacterial adhesion to coconutbased GAC (c-GAC), iron-impregnated c-GAC (fc-GAC), acid-washed c-GAC (a-GAC) and iron-impregnated a-GAC (fa-GAC) under two different solution (NaCl 1, 10 mM) conditions. Results showed that bacterial mass recovery in c-GAC decreased from 77.3 to 61.6% while in a-GAC it decreased from 71.6 to 32.3% with increasing ionic strength from 1 to 10 mM. This indicates that bacterial attachment to GAC can be enhanced with increasing ionic strength. Results also showed that the mass recoveries in fc-GAC were 62.6% (1 mM) and 53.3% (10 mM) while they were 50.8% (1 mM) and 16.9%(10 mM) in fa-GAC, which were lower than those in c-GAC and a-GAC. This demonstrates that bacterial adhesion to GAC can be enhanced through iron impregnation. This study provides information regarding the effects of ionic strength and iron impregnation on bacterial attachment to GAC. Furthermore, this study will advance our knowledge of bacterial removal in surface-modified granular media.

Characterization and Feasibility Study of the Soil Washing Process Applying to the Soil Having High Uranium Concentration in Korea (우라늄 함량이 높은 국내 토양에 대한 토양학적 특성 규명 및 토양세척법의 적용성 평가)

  • Chang, See-Un;Lee, Min-Hee
    • Journal of Soil and Groundwater Environment
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    • v.13 no.5
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    • pp.8-19
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    • 2008
  • The physicochemical properties of soils having high uranium content, located around Duckpyungri in Korea, were investigated and the lab scale soil washing experiments to remove uranium from the soil were preformed with several washing solutions and on various washing conditions. SPLP (Synthetic Precipitation Leaching Procedure), TCLP (Toxicity Characteristic Leaching Procedure), and SEP (Sequential Extraction Procedure) for the soil were conducted and the uranium concentration of the extracted solution in SPLP was higher than Drinking Water Limit of USEPA (30 ${\mu}g$/L), suggesting that the continuous dissolution of uranium from soil by the weak acid rain may generate the environmental pollution around the research area. For the soil washing experiments, the uranium removal efficiency of pH 1 solution for S2 soil was about 80 %, but dramatically decreased as pH of solution was > 2, suggesting that strong acidic solutions are available to remove uranium from the soil. For solutions with 0.1M of HCl and 0.05 M of ${H_2}{SO_4}$, their removal efficiencies at 1 : 1 of soil vs. washing solution ratio were higher than 70%, but the removal efficiencies of acetic acid, and EDTA were below 30%. At 1 : 3 of soil vs. solution, the uranium removal efficiencies of 0.1M HCl, 0.05 M ${H_2}{SO_4}$, and 0.5M citric acid solution increased to 88%, 100%, and 61% respectively. On appropriate washing conditions for S2 soil such as 1 : 3 ratio for the soil vs. solution ratio, 30 minute for washing time, and 2 times continuous washing, TOC (Total Organic Contents) and CEC (Cation Exchange Capacity) for S2 soil were measured before/after soil washing and their XRD (X-Ray Diffraction) and XRF (X-Ray Fluorescence) results were also compared to investigate the change of soil properties after soil washing. TOC and CEC decreased by 55% and 66%, compared to those initial values of S2 soil, suggesting that the soil reclaimant may need to improve the washed soils for the cultivated plants. Results of XRF and XRD showed that the structural change of soil after soil washing was insignificant and the washed soil will be partially used for the further purpose.