• 제목/요약/키워드: 사판식 피스톤 펌프

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SimulationX®를 이용한 가변 사판식 액셜 피스톤 펌프의 밸브플레이트 노치 최적화에 관한 연구 (SimulationX®-based Modeling for Valve-Plate Notch Design of Variable Swash-Plate Axial Piston Pump)

  • 이산성;정원지;임동재;차태형;김수태;이정실;최경신
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.104-112
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    • 2018
  • Considering the shape of a valve plate in design is important for reducing the pulsation phenomenon, which is a negative factor in pump performance. The purpose of this study is to propose an optimized method for a valve-plate V-type notch of a piston pump by modeling and simulation. The method uses $SimulationX^{(R)}$, a commercial hydraulic analysis program, and to provide data for the designing of the notch. The opening areas are determined by performing kinematic analysis of the notch part where the opening area changes rapidly. After applying the result analysis, the main effects on maximum pressure pulsation and maximum backflow according to the notch design factors are analyzed by using the full factorial method of experimental design. The optimized solutions are derived for the notch design variables, based on the analyzed data.

사판식 유압 피스톤 펌프의 윤활해석 : 피스톤 왕복운동의 영향 (A Lubrication Analysis in Swash Plate Type Hydraulic Piston Pump : Effect of Piston Reciprocating Motion)

  • 박태조;구칠효
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.129-135
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    • 1999
  • A numerical analysis between the piston and cylinder in swash plate type hydraulic piston pumps under reciprocating motion is presented. A finite difference method and the Newton-Raphson method are used simultaneously to solve the Reynolds equation In the clearance and the equation of motion for the piston. The tapered piston showed stable behaviors regardless of their initial eccentric conditions in the clearance and the reciprocating speed affect highly on the piston end trajectories. Therefore, the results of present study can be used other types fluid machineries.

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양방향 구동 사판식 액시얼 피스톤 펌프의 밸브 플레이트 노치 설계에 관한 연구 (A Study on Design of Notches in Valve Plate of Swash Plate Type Axial Piston Pumps Operated Bi-directionally)

  • 최세령;이일영;한성민;신정우
    • 드라이브 ㆍ 컨트롤
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    • 제13권3호
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    • pp.39-46
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    • 2016
  • Flow and pressure ripple in swash plate type piston pumps is largely dependent on the design of notches(silencing grooves) in the valve plate. In uni-directional pumps, the basic design concept for notches in the valve plate could be said to be established. It is easily deduced that the design concept for notches in uni-directional pumps can not be simply applied to bi-directional pumps requested for EHA(electric hydrostatic actuators). To carry out systematic research on technological issues regarding notch applications to bi-directional piston pumps, five notch designs are devised. The effects of the notch designs on the characteristics of the pump are investigated by numerical simulations and experiments. Through this study, basic concepts about notch design for bi-directional piston pumps are suggested.

사판식 액셜 피스톤 펌프에서의 압력맥동 해석모형에 관한 연구 (A Study on Models for the Analysis of Pressure Pulsation in a Swash-Plate Type Axial Piston Pump)

  • 신정훈;김형의;김경웅
    • Tribology and Lubricants
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    • 제27권6호
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    • pp.314-320
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    • 2011
  • Although swash-plate type axial piston pumps have the merits of wide operating conditions and high efficiency, the characteristics of pressure pulsation and flow ripple which result in system noise generation are on-going problems. This research examined the analytic models of the dynamic oil pressure and flow characteristics in the pump. A new mathematical model which considered the pressure behaviors of each cylinder and discharge piping was developed to analyze the pump pressure and flow. This model also considered the leakages in the clearances which many researchers have ignored so far. Using the developed model, numerical calculations were implemented. The results showed that widely used simple model which considered only a single cylinder can not predict actual discrete flow dynamics and that fluid inertia effect has to be considered in the mathematical model. Several critical parameters were discussed such as port volume and discharge resistance on the assumption that the pipe length is not so long. The effect of leakages was studied on the final stage.

유압 굴삭기용 펌프의 개구면적 규명에 관한 연구 (A Study on Identification of Open Area of Pump for Hydraulic Excavator)

  • 임태형;오병수;이홍선;양순용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.101-102
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    • 2006
  • The purpose of this paper is pulsation-analysis of the swash plate type axial piston pump for excavator and the method of side branch hose application, which is used normally in construction equipments. In this paper, draw the mathematical modeling for pressure pulsation mechanism of the swash plate type axial piston pump for excavator, expression the flow pulsation in the pipelines by transfer matrix method, programmed simulation for pulsation by AMEsim software, and the reliability of that was verified by the comparison with the experimental results.

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저속에서 피스톤 슈 내부 보조 링의 윤활 효과 분석 (Investigation of the Tribological Effects of the Auxiliary Inner Ring for Piston Shoes at Low Speeds)

  • 이성렬;김종혁;홍예선;김병곤;문진삼;문준혁
    • 드라이브 ㆍ 컨트롤
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    • 제12권2호
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    • pp.21-26
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    • 2015
  • In order to design a swash plate type pump for electro-hydrostatic actuators the performance of the hydrostatic piston shoe bearings in the low speed range needs to be examined, since the pump operates frequently at low speeds, compensating for position control errors as a control element. As a common practice, piston shoes are equipped with inner rings as an auxiliary element to enhance their tribological performance. In this paper, the effects of the inner rings of the piston shoes on the frictional loss and leakage flow rate were investigated, where three piston shoe models, with different inner ring shapes and different inlet orifice sizes, were integrated. The test results showed that a large inner ring and small inlet orifice were advantageous for reducing both the frictional loss and leakage flow rate; this could also be confirmed by computational analyses.

EHA 펌프용 피스톤 슈 정압베어링의 경계 마찰 성능 개선 (Performance Improvement of the Hydrostatic Piston Shoe Bearing of an EHA-Piston Pump under Boundary Friction Conditions)

  • 홍예선;권용철;김종혁;이성렬;김병곤;문진삼;김재환
    • 드라이브 ㆍ 컨트롤
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    • 제11권2호
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    • pp.30-35
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    • 2014
  • The pumps of electro-hydrostatic actuators operate most frequently in boundary lubrication speed range, as they compensate for the position control errors as a control element. When conventional swash plate type piston pumps are applied to electro-hydrostatic actuators, the frictional power losses as well as the wear rate of sliding components, such as piston shoes can increase drastically under the boundary friction condition. In this paper, the power losses of the piston shoes were investigated which were engendered by a frictional solid-to-solid contact and leakage flow rate of their hydrostatic bearing. In order to reduce them, DLC-coating was applied to the swash plate and the ball joint of pistons along with its effects were demonstrated. In addition, it was also shown that the wear rate of the piston shoes could be markedly reduced using the DLC-coated swash plate.

사판식 유압 피스톤 펌프의 슬리퍼 정압베어링면 형상에 관한 이론해석 (Theoretical Analysis of the Slipper Hydrostatic Bearing Shape in the Swash Plate Type Axial Piston Pump)

  • 조인성
    • 드라이브 ㆍ 컨트롤
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    • 제10권1호
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    • pp.14-20
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    • 2013
  • In the high rotational speed and pressure state, the leakage flow rate of the axial piston pump is one of the serious problems and make great reasons to decrease the volume efficiency. In this study, tribology characteristics is clarified for the hydrostatic slipper bearing in the swash plate type axial piston pump, by means of theoretical analysis for the different shape of the hydrostatic slipper bearing. It was analyzed by Mathcad software and used equal conditions at $0^{\circ}$ swash plate angle in each model. The results show that performance characteristics of the swash plate type axial piston pump are significantly influenced by the shape of the hydrostatic slipper bearing.

사판식 피스톤 펌프의 구조적 거동 해석에 관한 연구 (A Study on the Analysis of Structural Behaviors the Swash-Type Piston Pump)

  • 김정화;신미정
    • 한국산업융합학회 논문집
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    • 제19권3호
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    • pp.125-132
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    • 2016
  • The swash-type piston pump is a device that discharges as much volume of hydraulic oil generated as it moves the ramp by controlling the angle of the swash. This pump is suitable for high-speed high pressurization, and due to its useful characteristic being the variable capacity-type, it is used as a main pump for heavy equipment in various fields such as defense, shipbuilding, construction, etc. This study intends to obtain optimal design values by conducting a structural analysis in order to verify its reliability during the design process of the newly developed swash-type piston pump.

사판식 유압펌프의 피스톤 슈 간극의 유동해석 (CFD Analysis on Shoe and Swash-Plate of Axial Piston Pump)

  • 김인수;이경훈;배재만
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2008년도 춘계학술대회논문집
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    • pp.156-158
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    • 2008
  • Along the various gap distance between shoe and swash plate and pocket diameter, lifting force of piston shoe during the compressing stage was calculated. The flow in piston, orifice, shoe, and back space was considered to be 2-dimension axisymmetric and analysed by Fluent, a commercial CFD Software. The wall boundary condition was given as nonslip and adiabatic, while the change in fluid viscosity was considered as linear along temperature. Calculated lifting force and oil leakage of shoe was used in the design of a pump to confirm the shape of the shoe.

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