• Title/Summary/Keyword: 사용수명예측

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Development of Vehicular Load Model using Heavy Truck Weight Distribution (II) - Multiple Truck Effects and Model Development (중차량중량분포를 이용한 차량하중모형 개발(II) - 연행차량 효과 분석 및 모형 개발)

  • Hwang, Eui-Seung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.3A
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    • pp.199-207
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    • 2009
  • In this paper, new vehicular load model is developed for reliability-based bridge design code. Rational load model and statistical properties of loads are important for developing reliability-based design code. In the previous paper, truck weight data collected at eight locations using WIM or BWIM system are analyzed to calculate the maximum truck weights for specified bridge lifetime. Probability distributions of upper 20% total truck weight are assumed as Extreme Type I (Gumbel Distribution) and 100 years maximum weights are estimated by linear regression. In this study, effects of multiple presence of trucks are analyzed. Probability of multiple presence of trucks are estimated and corresponding multiple truck weights are calculated using the same probability distribution function as in the previous paper. New vehicular live load model are proposed for span length from 10 m to 200 m. New model is compared with current Korean model and various load models of other countries.

Development of a new test method for the prediction of TBM disc cutters life (TBM 디스크 커터의 수명 예측 방법 개발)

  • Kim, Dae-Young;Farrokh, Ebrahim;Jung, Jae-Hoon;Lee, Jae-Won;Jee, Sung-Hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.3
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    • pp.475-488
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    • 2017
  • Wear prediction of TBM disc cutters is a very important issue for hard rock TBMs as number of cutter head intervention. In this regard, some model such as NTNU, Gehring model, CSM models have been used to predict disc cutter wear and intervention interval. There are some deficiencies in these models. This paper developed a new test method for wear prediction for TBM disc cutter and proposed a new abrasion index. In this regard, different abrasivity indices along with their testing methods are explained. A comparative study is performed to develop the predictability of different cutter life evaluation methods and index. The evaluation of the new methods proposed in this paper shows a very good agreement with the actual cutter life and intervention interval length. The proposed tester and index can be easily used to predict the intervention interval length and cutter wear evaluation in both planning and construction stages of a TBM tunneling project.

Feature Extraction for Bearing Prognostics based on Frequency Energy (베어링 잔존 수명 예측을 위한 주파수 에너지 기반 특징신호 추출)

  • Kim, Seokgoo;Choi, Joo-Ho;An, Dawn
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.16 no.2
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    • pp.128-139
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    • 2017
  • Railway is one of the public transportation systems along with shipping and aviation. With the recent introduction of high speed train, its proportion is increasing rapidly, which results in the higher risk of catastrophic failures. The wheel bearing to support the train is one of the important components requiring higher reliability and safety in this aspect. Recently, many studies have been made under the name of prognostics and health management (PHM), for the purpose of fault diagnosis and failure prognosis of the bearing under operation. Among them, the most important step is to extract a feature that represents the fault status properly and is useful for accurate remaining life prediction. However, the conventional features have shown some limitations that make them less useful since they fluctuate over time even after the signal de-noising or do not show a distinct pattern of degradation which lack the monotonic trend over the cycles. In this study, a new method for feature extraction is proposed based on the observation of relative frequency energy shifting over the cycles, which is then converted into the feature using the information entropy. In order to demonstrate the method, traditional and new features are generated and compared using the bearing data named FEMTO which was provided by the FEMTO-ST institute for IEEE 2012 PHM Data Challenge competition.

Reliability-Based Service Life Estimation of Concrete in Marine Environment (신뢰성이론에 기반한 해양환경 콘크리트의 내구수명 평가)

  • Kim, Ki-Hyun;Cha, Soo-Won
    • Journal of the Korea Concrete Institute
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    • v.22 no.4
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    • pp.595-603
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    • 2010
  • Monte-Carlo simulation technique is often used in order to predict service life of concrete structure subjected to chloride penetration in marine environment based on probability theory. Monte-Carlo simulation method, however, the method gives different results every time that the simulation is run. On the other hand, moment method, which is frequently used in reliability analysis, needs negligible computational cost compared with simulation technique and gives a constant result for the same problem. Thus, in this study, moment method was applied to the calculation of corrosion-initiation probability. For this purpose, computer programs to calculate failure probabilities are developed using first-order second moment (FOSM) and second-order second moment (SOSM) methods, respectively. From the analysis examples with the developed programs, SOSM was found to give a more accurate result than FOSM does. The sensitivity analysis has shown that the factor affecting the corrosion-initiation probability the most was the cover depth, and the corrosion-initiation probability was influenced more by its coefficient of variation than its mean value.

Study on Fatigue Characteristic of Suspension Part Using Hot Forming (열간성형공법으로 제작된 현가부품의 피로특성 연구)

  • Suh, Chang Hee;Park, Myung Kyu;Park, Jong Kyu;Kim, Young Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.339-344
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    • 2013
  • Hot forming using boron steel is currently used for manufacturing low-weight automobile body parts, and a high tensile strength of about 1,500 MPa is obtained after hot forming. However, a high fatigue life is a more important factor than high strength when it is used for automobile suspension parts. A tubular torsion beam axle (TTBA) is one of these suspension parts, and this research deals with the fatigue characteristic of TTBA using hot forming. The low cyclic fatigue life of boron steel is investigated according to the cooling method. In addition, a structural and fatigue analysis of TTBA is performed to predict the fatigue life. The stress concentration that occurs in the tubular torsion beam is found, and the longest fatigue life occurs when rapid cooling is utilized in the TTBA fabrication.

Study on Sealing Characteristics of Solenoid Valve for Fuel Cells (연료전지용 솔레노이드 밸브의 실링 특성에 관한 연구)

  • Yun, So-Nam;Jeong, Hwang-Hun;Kim, Young-Bok;Kim, Dong-Gun;Heo, Duk-Yeal
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1193-1198
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    • 2011
  • The solenoid valve used in fuel cell system need to have good sealing performance because the work fluid can explode in the system. Moreover, the temperature of the work fluid is extremely high in order to maintain the properties of the rubber ring that seals the solenoid valve. This study deals with the rubber ring which is made from a fluoro-elastomer. The life cycle of the rubber ring was estimated by the relational expression of Arrhenius, and the solenoid valve was tested to confirm the sealing characteristics.

Dislication Loop Models for Plastic Deformation of the AI-5.5 at.%Mg alloy (AI-5.5at.%MG합금의 소성변형을 규명하기 위한 전위환 모델의 고찰)

  • An, Seong-Uk;Jeong, Seung-Bu
    • Korean Journal of Materials Research
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    • v.4 no.3
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    • pp.349-356
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    • 1994
  • For the deformation, life time prediction and improvement of the life time in high temperature materials it's very important to know the mechanism of deformation. For these mechanisms the dislocation loop models of Orlova et al. and Mills et al. are used often now. But they show controversial differencies, even if they have unertaken similar experimental tests with the same alloy of A1-5.5at.% Mg. In this work also the similiar tests of them have done under the same temperature of 573 K ; (1) The specimen was deformed by $\sigma$= 30MPa and $\varepsilon$=0.03. (2) Direct after creep deformation of $\sigma$= 30MPa and $\sigma$= 0.03 the stress reduction tests to 15, 10 and OMPa have been performed. (3) To study the loop models dislocation structure and dislocation density ( p ) have been observed.

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A Study on the Structural Stability of Nozzle Manufactured with 5-axis Machining (5축 가공으로 제작한 노즐의 구조 안정성에 관한 연구)

  • Changwook Lee;Yongseok Park;DuckYong Jo;Seong Man Choi
    • Journal of the Korean Society of Propulsion Engineers
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    • v.26 no.5
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    • pp.44-51
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    • 2022
  • In this study, 5-axis machining was proposed as a method for manufacturing a nozzle with a curved shape, and flow analysis and structural analysis were used for structural validation of the manufactured geometry. The program used for CFD obtained the internal temperature and pressure distribution of the nozzle using STAR-CCM+ and used it as the boundary condition for structural analysis. For structural analysis, the commercial program NASTRAN was used, and stress was calculated using the von-mises technique. Based on the maximum stress value generated, the safety margin was 0.78 and the safety margin of the bearing stress was 46.8. In addition, the creep life was calculated as 9.97 x 1012 hours using the Larson-Miller parametric method and applying the maximum stress value of 187 MPa and the exhaust gas perfectly mixed temperature of 463 K.

Experimental Study on the Pore Clogging Phenomenon of Porous Concrete (투수콘크리트의 공극막힘현상에 대한 실험적 연구)

  • Nam, Jung-Man;Yun, Jung-Mann;Kim, Seung-Hyun;Song, Young-Suk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.4D
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    • pp.577-584
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    • 2011
  • A series of field and laboratory permeability tests were performed to investigate the pore-clogging phenomenon of porous concrete used for pavement materials of a road. The field permeability tests were conducted for 37 study points in Jeju city, using the porous concretes with 13mm of maximum coarse aggregate ($G_{max}$). The results show that the service life of porous concrete is about 22 months when the permeability of the porous concrete is designed for 0.01 cm/sec. Some specimens were made with the purpose of recreating pore-clogging phenomenon. Tests were done for injected concentration of pore-clogging materials or size of maximum coarse aggregates ($G_{max}$). The test results demonstrated that relatively long in service life experienced with small amount of injected concentration of pore-clogging materials, whereas relatively short in service life experienced with a reduction in size of maximum coarse aggregates ($G_{max}$). In conclusion, the service life of porous concrete is in proportion to the concentration of pore-clogging material but it is in inverse proportion to the size of maximum coarse aggregate ($G_{max}$). Thus, the persisting period of porous concrete can be determined with respect to concentration of pore-clogging materials or size of maximum coarse aggregates ($G_{max}$).

Fatigue Analysis for Levitation Rail of Urban Maglev System (도시형 자기부상열차 부상레일의 피로해석)

  • Kim, Kyung-Taek;Kim, Jae-Yong;Kim, Yong-Hwan;Park, Jin-Soo;Pyen, Sang-Yun
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.39-45
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    • 2008
  • A levitation rail is placed on the top of track structure to operate Maglev vehicles and a part of track that link up with a sleeper is applied repeated load in Maglev vehicles operation. This paper aimed to verify validity of design for levitation rail, through the fatigue analysis about load which is applied to levitation rail in Maglev vehicles operation and impact load occurring in an emergency landing. Load conditions applied design load(23kN/m) in normal operation and skid drop load(24kN/m) in vehicle drop. And boundary conditions are consider bolt fixing and welding. Through static analysis, weak point and maximum stress of levitation rail could be obtained. S-N(stress-life) method was used in oder to predict fatigue life, and Goodman relationship was applied to consider a effect of mean stress. Also damage was calculated by using Miner's. As a result of fatigue analysis, levitation rail had a fatigue life which was more than requirement ($10^6$cycle) in all analysis conditions. Assumption that $10^8{\sim}10^9$cycles is infinite life, all analysis conditions had infinite life except a case under drop load and bolt fixing($1.21{\times}10^6$).

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