• Title/Summary/Keyword: 비파괴검사방법

Search Result 557, Processing Time 0.025 seconds

Study on the Fatigue Crack Behavior by the Stress Intensity Factor and AE Parameters (응력확대계수와 음향방출 변수를 이용한 피로균열 거동 연구)

  • Yoon, Dong-Jin;Jeong, Jung-Chae;Park, Phi-Lip;Kim, Ki-Bok;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.20 no.5
    • /
    • pp.412-423
    • /
    • 2000
  • By using the relation between stress intensity factor and AE parameter, new approach method for assessing the crack length and detectability of crack was proposed. Laboratory experiment was carried out to identify AE characteristics of fatigue cracks for compact tension specimen. The relationship between a stress intensity factor and AE signals activity as well as conventional AE parameter analysis was discussed. As a result, the features of specific parameter such as the length of crack growth the AE energy, the AE peak amplitude, and the cumulative AE hits, showed the almost same trend in their increase as the number of fatigue cycle increased. From the comparisons of peak amplitude and AE energy with stress intensity factor, it was verified that the higher stress intensity factors generated AE signals with higher peak amplitude and a larger number of AE counts. If we can get more reliable database for the relation between AE parameters and stress intensity factor, this approach will provide a good information for evaluating both the existence of crack and the minimum detectable size of crack.

  • PDF

The Development of Fiber-Optic Hydrogen Gas Sensor for Non-Destructive Test Application (비파괴 검사 응용을 위한 광섬유 수소 가스 센서의 개발)

  • 윤의중;정명희
    • Journal of the Korean Magnetics Society
    • /
    • v.8 no.6
    • /
    • pp.380-387
    • /
    • 1998
  • In this paper, a sensor material with Fe/Zr multilayer thin film, in which the change in the magnetization and strain with hydrogenation is maximized, were developed. Compositionally modulated (CM) Fe/Zr multilayers with a $Fe_{80}Zr_{20}$ composition and modulation wavelengths ($\lambda$) $3~50{\AA}$ were deposited by sequentially sputtering (RF diode) elemental Fe and Zr targets. The films were electrolytically hydrogenated to select the optimum Fe/Zr multilayers that show the maximum increases in the magnetization and strain with hydrogenation. The changes in the magnetic properties of the thin films after hydrogenation, were measured using a hysteresis graph and a vibrating sample magnetometer (VSM), and the strains induced in the films by hydrogenation were also measured using a laser heterodyne interferometer (LHI). The optimum sensor material selected was incorporated in a fiber-optic hydrogen sensor (that can sense indirectly amount of hydrogen injected) by depositing it directly on the sensing arm of a single-mode fiber Michelson interferometer. The developed sensor holds significant promise for non-destructive test evaluation (NDE) applications because it is expected to be useful for detecting easily and accurately the subsurface corrosion in structural systems.

  • PDF

The Design of a Hybrid Composite Strut Tower for Improving Impact Resistance and Light-weight (내충격성 향상 및 경량화를 위한 하이브리드 복합재료 스트럿 타워 설계)

  • Lee, Hyun Chul;Oh, Hyun Ju;Kim, Seong Su
    • Composites Research
    • /
    • v.26 no.4
    • /
    • pp.223-229
    • /
    • 2013
  • Hybrid composite strut tower was designed to prevent permanent deformation of upper mount by the impact from the uneven road. When exceeding energy absorption capacity of tire and suspension systems, residual impact is delivered to upper mount. Especially, in case of using high-rigidity suspension system for high driving performance, the conventional strut tower can be easily deformed due to reduction of energy absorption capacity of suspension systems. In this study, optimal design of hybrid composite strut tower which made of back-up metal and carbon fiber reinforced composite was suggested by using finite element analysis, and low velocity impact test was performed to investigate their dynamic characteristics. Also, 3D measuring and ultra c-scanning methods were carried out to diagnose damages in the strut towers.

Study on Thickness Measurement about Insulation Rubber of Steel Motor Case Using Ultrasonic Resonance (초음파 공진을 이용한 스틸 연소관의 내열 고무 두께 측정 기법 연구)

  • Kim, Dong-Ryun;Kim, Jae-Hoon
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.16 no.5
    • /
    • pp.89-96
    • /
    • 2012
  • The rubber side could be contaminated using the existing pulse echo method because the ultrasonic wave was incident on the rubber side from the interior of the steel motor case, which could lead to the critical disbond defect. To develop the test method which can be replaced the existing method, the ultrasonic wave was incident on steel face of the steel/rubber adhesive test block. Rubber resonance frequencies measured from the steel/rubber adhesive test block were in good agreement with theoretically predicted rubber resonance frequencies. This paper was described about the ultrasonic resonance method to convert the rubber resonance frequency into the rubber thickness.

Debonding Detection Techniques of FRP/Rubber Interface by the Ultrasonic Phase Reversal (초음파 위상 반전에 의한 FRP/고무 접착계면의 미접착 결함 검출 연구)

  • Kim Dong-Ryun;Chung Sang-Ki;Lee Sang-Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2006.05a
    • /
    • pp.11-16
    • /
    • 2006
  • The object of this study is to develop new examination techniques for detecting the debonds in adhesive interface of different kinds of the material. Ultrasonic signal was modeled by theoretically analyzing ultrasonic propagation phenomenon of the adhesive interface and debonding interface. The test method using the phase reversal of the debonding interface applied to the FRP/Rubber test block. Aluminum/Rubber test block with the flat bottom hole was manufactured to quantitatively evaluate the minimum detection ability of the defects. The pulse echo reflection method and the phase reversal method were mutually compared and it was estimated that the phase reversal method could detect the debonds on the basis of the theoretically predicted ultrasonic signal and ultrasonic test data.

  • PDF

Small Signal Response Characteristics of Microwave Reflectometry (마이크로파 Reflectometry의 소신호 응답 특성)

  • 방성근
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
    • /
    • v.14 no.7
    • /
    • pp.699-704
    • /
    • 2003
  • The characteristics of microwave reflectometry as a non-invasive device to examine the density distribution of inhomogeneous media using the technology of FM radar is presented. The microwave reflectometry system requires an optimized system hardware and the understanding of system response from the density distribution in order to provide the system solution to describe the object under test quantitatively. Among the applications, the use of microwave reflectomeoy in the area of applied plasma physics has been newly proposed and the number of usage is found to be increasing gradually. The microwave reflectometry systems that depend on the nature of the object under test are described. The experimental method to characterize the system is explained and the experimental results on the wavenumber dependence and the sensitivity on density perturbation are presented as well as the comparison to the results from the one dimensional numerical simulations.

Crack Detection of Composite Cylinders under external pressure using the Acoustic Emission (AE 기법을 이용한 외부수압을 받는 복합재 원통의 균열 검출)

  • Park, Jin-Ha;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
    • /
    • v.24 no.3
    • /
    • pp.25-30
    • /
    • 2011
  • The studies on the non-destructive testing methods of the composite materials are very important for improving their reliability and safety. AE(Acoustic Emission) can evaluate the defects by detecting the emitting strain energy when elastic waves are generated by the generation and growth of a crack, plastic deformation, fiber breakage, matrix cleavage or delamination. In this paper, the AE signals of the filament wound composite cylinder and sandwich cylinder during the pressure test were measured and analyzed. The signal characteristics of PVDF sensors were measured, and an AE signal analyzer which had the band-pass filter and L-C resonance filter were designed and fabricated. Also, the crack detection capability of the fabricated AE signal analyzer wes evaluated during the pressure tests of the filament wound composite cylinder and the sandwich cylinder.

Study on the Statistical Quality Evaluation Using Indentation Geometry and Dynamic Resistance Of Inverter DC Resistance Spot Welding (저항 점 용접된 자동차 차체용 DP 590 강재의 압흔 형상과 동저항을 이용한 통계적 품질 평가에 대한 연구)

  • An, Ju-Seon;Lee, Kyung-Won;Kim, Jong-Hyun;Lee, Bo-Young
    • Proceedings of the Computational Structural Engineering Institute Conference
    • /
    • 2010.04a
    • /
    • pp.628-631
    • /
    • 2010
  • 환경문제에 대한 관심으로 자동차에 대한 경량화가 요구되는 동시에 안전규제가 강화 되고 있어, 높은 인장강도를 가지는 고강도 강의 차체 적용 비율이 점차 증가하고 있다. 또한, 자동차 1대를 조립하기 위한 저항 점용접 횟수를 줄이고, 용접부에 충격안정성을 확보하기 위한 관심이 고조되고 있다. 따라서, 국내 자동차 산업에서 용접부의 신뢰성을 보장하기 다양한 비파괴 검사를 적용하고 있으며, 생산 공정에 적용하고 있다. 그중에서 용접 전극 사이에서 동저항(Dynamic resistance, 용접 공정중모재의 저항값의 변화)을 계측하여 용접성을 평가하는 방법이 제시되고, 차체 조립공정 중에 적용하려는 시도가 이루어지고 있다. 본 연구에서는 자동차 차체용 냉간 압연강판(590MPa dual-phase steel)을 인버터 DC 저항 점 용접하여, 용접전극 사이에서 동저항을 측정 하였다. 용접성은 인장전단 강도로 평가하였고, 용접 공정 변수는 용접 전류, 용접 시간, 가압력을 선정하였다. 동저항 그래프의 ${\alpha}$-peak와 ${\beta}$-peak값을 인장전단 강도에 따라 회귀 분석하여, 동저항에 따른 인장전단 강도를 예측하였다. 추가적으로, 용접부의 외관 형상 중에 압흔 깊이와 압흔자국 지름에 대한 회귀분석을 실시하였으며, 용접부 형상에 대한 신뢰성을 부여하였다.

  • PDF

Study on Thickness Measurement about Insulation Rubber of Steel Motor Case Using Ultrasonic Resonance (초음파 공진을 이용한 스틸 연소관의 내열 고무 두께 측정 기법 연구)

  • Kim, Dong-Ryun;Kim, Jae-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2012.05a
    • /
    • pp.562-569
    • /
    • 2012
  • The rubber side could be contaminated using the existing pulse echo method because the ultrasonic wave was incident on the rubber side from the interior of the steel motor case, which could lead to the critical disbond defect. To develop the test method which can be replaced the existing method, the ultrasonic wave was incident on steel face of the steel/rubber adhesive test block. Rubber resonance frequencies measured from the steel/rubber adhesive test block were in good agreement with theoretically predicted rubber resonance frequencies. This paper was described about the ultrasonic resonance method to convert the rubber resonance frequency into the rubber thickness.

  • PDF

A Debonding Detection Technique for FRP/Rubber Interface by Ultrasonic Phase Reversal (초음파 위상 반전에 의한 FRP/고무 접착 계면의 미접착 결함 검출 연구)

  • Kim, Dong-Ryun;Lim, Soo-Yong;Chung, Sang-Ki
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.13 no.2
    • /
    • pp.9-16
    • /
    • 2009
  • The object of this study is to develop new examination technique for detecting debond in adhesive interface of different kinds of materials. Ultrasonic signal was modeled by theoretically analyzing ultrasonic propagation phenomenon of the adhesive interface and debonding interface. The test method using the phase reversal of the debonding interface applied to the FRP/Rubber test block. Aluminum/Rubber test block with the flat bottom hole was manufactured to evaluate quantitatively the minimum detection ability of defects. The pulse echo reflection method and the phase reversal method were mutually compared and it was estimated that the phase reversal method could detect the debond on the basis of the theoretically predicted ultrasonic signal and ultrasonic test data.