• Journal of the Korea institute for structural maintenance and inspection
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• v.22 no.5
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• pp.119-126
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• 2018

Recently, the production of circulating fluidized bed combustion ash has been increased in thermal power plants. The addition of limestone for the desulfurizing effect of circulating fluidized bed boiler ash increases the content of CaO and $SO_3$ contained in ash, which is higher than the free fly ash in general fly ash. Unlike conventional fly ash, the circulating fluidized bed combustion ash has a high reactivity when it comes into contact with water due to its hydraulic properties and high free-CaO content. The aim of this study is to investigate the possibility of non-sintered binder by using self-cementing properties of circulating fluidized bed combustion ash. The mechanical and hydration characteristics were investigated according to the content of CFBC ash. In addition, the effects of gymsum type and content on the compressive strength and micro-structure of non-sintered binder pastes.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2017.11a
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• pp.225-226
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• 2017

Recently, there has been a growing interest in the development of non-sintered binder to reduce CO2 emissions from the cement clinker manufacturing process and a number of studies have been conducted on fly ashes as an industrial by-product. However, in order to utilize fly ashes as a non-sintered binder, it is necessary to solve problems such as safety issues and economical efficiency due to use of an alkali activator. This study evaluates the material properties and compressive strength characteristics of three types of circulating fluidized bed boiler ashes. As a result, it was confirmed that the characteristics of each binder vary depending on the location of the power plant and the types of raw materials. In addition, it has been confirmed that the fluidized bed boiler ash shows a high compressive strength and can be used sufficiently as an non-sintered binder.

• Cement
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• s.192
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• pp.39-47
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• 2011

최근 온실가스 감축과 기후변화 그리고 녹색성장에 대한 관심증대와 더불어 시멘트 분야의 연구 생산분야는 천연자원 사용량을 줄이고, 소성공정을 도입하지 않은 새로운 개념의 무기바인더가 다시 고개를 들고 있다. 다른 용어로는 비소성, 무시멘트 등으로 표현되기도 하는데, 광의의 개념으로 보면 알칼리 활성화제를 사용한 비소성 무기결합재인 지오폴리머가 바로 그것이다. 지오폴리머 결합재는 1957년 우크라이나의 토목공학회에서 개발한 알칼리 활성 슬래그시멘트에 기원을 두고 있고, 1970년대 말 프랑스의 다비도비치에 의해 지오폴리머라는 용어가 처음 사용되기 시작했다. 알칼리 활성 무기결합재(Alkali-activated inorganic binder)의 정의이다. Alkali-activated inorganic binder는 원래는 결합능력이 없던 재료에 대해서 Alkali-activating 용액을 첨가했을 때, 시멘트처럼 결합능력을 가지게 되는 모든 종류의 결합시스템을 말한다. 국내에도 이미 2000년 초부터 지오폴리머의 개념을 도입한 제품이 상업화되어 오랫동안 품질검증을 거쳐 안정성이 확인되고 있다. 최근에 다시 전남대가 그 동안의 연구성과를 발 빠르게 중소기업에 기술 이전하여 소위 무시멘트 시대에 진입하는 분위기이다. 지난 9월 동아에스텍(주)과 조인트벤처 설립을 위해 손을 잡았고, 사업화가 곧 진행될 것으로 보인다. 이를 계기로 국내에도 무시멘트회사가 본격적으로 등장하게 된 것이다. 따라서 본 고는 무시멘트의 개념을 잘 표현한 문헌으로 일본콘크리트공학 연차논문집, 2010년 1월호를 번역 요약 발췌한 것이다.

• Journal of the Korea Institute of Building Construction
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• v.21 no.2
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• pp.97-104
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• 2021

This study aims to develop non-sintered cement that can replace the Portland cement by utilizing industrial by-products. As a suggestion, the physical properties of non-sintered cement mortar depending on the curing method were investigated with ground granulated blast furnace slag, class C fly ash, and class F fly ash. As a result of the study, it was found that the strength performance and absorption rate were improved through the heat treatment process after steam curing. It was confirmed through crystal phase analysis that the hydration was accelerated after heat treatment, and the bonding material formed a dense internal structure.

• Journal of the Korea Institute of Building Construction
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• v.22 no.6
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• pp.641-649
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• 2022

This study aims to completely develop a non sintered cement mortar using industrial by-products. To replace Portland cement, blast furnace slag, circulating fluidized bed fly ash, and pulverized coal fly ash were used, and natural aggregates were substituted with ferronickel slag. To understand the characteristics of the non sintered cement mortar to which ferronickel slag is applied, an experiment was conducted by classifying the particle size. Fluidity and workability were confirmed through the flow test, and bending and compressive strength tests were conducted at 3, 7, and 28 days of age. In addition, durability was identified through a chloride ion penetration test. Through the study, it is judged that the binder, which completely replaced cement and aggregate, has high potential of being used as a construction material. Notably, it was confirmed to be advantageous for strength and durability.

• Journal of the Korea Institute of Building Construction
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• v.15 no.1
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• pp.17-23
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• 2015

In this research, the $CO_2$ absorption performance of mortar was investigated. The level of $CO_2$ absorption in mortar with various binders including cement and nonsintered cement was examined. As a result for the mortar with photosynthetic bacteria, the compressive strength was similar to the one without the bacteria at early age but decreased at the age of 28 days. However, for the $CO_2$ absorption, with photosynthetic, the performance of the mortar with OPC, and nonsintered cement deceased to 21%(234 ppm) and 19.7%(243 ppm) respectively after 12 hours age.

• Journal of the Korea Institute of Building Construction
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• v.23 no.1
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• pp.35-43
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• 2023

In this study, the mechanical properties of concrete mixed with non-sintered hwangto(NHT) as an alternate material for cement were evaluated, and the compressive strength prediction equation of concrete based on ultrasonic pulse velocity analysis was proposed. Cement replacement rates for mixed NHT were set to 0, 15, and 30%, and design compressive strength was set to 30 and 45MPa to evaluate the effect on the amount of cement and NHT powder. The mechanical properties items analyzed were compressive strength, ultrasonic pulse velocity, and elastic modulus, and were measured on days 1, 3, 7, and 28. As the replacement rate of NHT increased, the mechanical properties tended to decrease. In addition, as a result of analyzing the correlation between compressive strength and ultrasonic pulse velocity, the correlation coefficient(R²) showed a high relationship(R²=0.95) on concrete mixed with NHT.

• Journal of the Korea Institute of Building Construction
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• v.18 no.2
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• pp.109-115
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• 2018

Since the current method of SCW cement milk pouring method uses one to one ratio of cement milk with OPC, there are some problems such as drying shrinkage, increased cost, difficulty of controlling mix proportions for various conditions of applied soil, and precipitation of $Cr^{6+}$ due to the excessively used cement. Specifically, in aspect of sustainability issues of cement manufacturing, the consumption of cement should be reduced. Hence, in this research, as a replacement of cement for SCW method, blast furnace slag with sulfate or alkali as a stimulant, and expansive admixture were used. By using blast furnace slag as a hardening composite of SCW, there are many advantages such as free controllable mix proportions, rapid setting time with less mud occurrence, less cost with less energy for mixing, constant strength development, and less precipitation of $Cr^{6+}$. Regarding the alternative composites for SCW, in this research, durability and chloride resistance were evaluated.

• Journal of the Korea Concrete Institute
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• v.18 no.2 s.92
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• pp.267-274
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• 2006

Greenhouse gas reduction will be highlighted as the most pending question in the cement industry in future because the production of Portland cement not only consumes limestone, clay, coal, and electricity, but also release waste gases such as $CO_2,\;SO_3$, and NOX, which can contribute to the greenhouse effect and acid rain. To meet the increase of cement demand and simultaneously comply with the Kyoto Protocol, cement that gives less $CO_2$ discharge should be urgently developed. This study aims to manufacture non-sintering cement(NSC) by adding phosphogypsum(PG) and waste lime(WL) to granulated blast furnace slag(GBFS) as sulfate and alkali activators. This study also Investigates the hydration reaction of NSC through analysis of scanning electron microscopy(SEM), X-ray diffraction(XRD), differential thermal analysis(DTA), and pH. Results obtained from analysis of the hydrate have shown that the glassy films of GBFS are destroyed by the activation of alkali and sulfate, ions eluted from the inside of GBFS react with PG and produce ettringite, and consequently the remaining component in GBFS slowly produced C-5-H(I) gel. Here, PG is considered not only to play the role of simple activator, but also to work as a binder reacting with GBFS.

• Journal of the Korea institute for structural maintenance and inspection
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• v.20 no.5
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• pp.75-84
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• 2016

This paper presents an investigation of the mechanical properties on non-sintered cement pastes immersed in sea waters at three different temperatures. The non-sintered cement pastes were synthesized using blended binder(Class F fly ash; FA and ground granulated blast furnace slag; GGBFS) and alkali activator(sodium hydroxide and sodium silicate). Binders were prepared by mixing the FA and GGBFS in different blend weight ratios of 6:4, 7:3 and 8:2. The alkali activators were used 5wt% of blended binder, respectively. Calcium carbonate was used as an chemical additive. The compressive strength, bulk density and absorption of alkali-activated FA-GGBFS blends pastes were measured at 3 and 28 days after immersed in sea waters at three different temperatures($5^{\circ}C$, $15^{\circ}C$ and $25^{\circ}C$). The XRD and SEM tests of the pastes were conducted at 28 days. Water-soluble chloride(free chloride) and acid-soluble chloride(total chloride) contents in the pastes were also measured after 28 days immersion in sea water. The experimental results showed that increasing the content of FA in alkali-activated FA-GGBFS blends pastes immersed in sea water increases the absorption, water-soluble chloride content and acid-soluble chloride content, and reduces the compressive strength and bulk density. And it was found that there was a variation of strength change for the alkali-activated FA-GGBFS blends pastes immersed in sea waters at three different temperatures that depends on the blending ratio of FA and GGBFS.