• Proceedings of the Materials Research Society of Korea Conference
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• 2010.05a
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• pp.55.2-55.2
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• 2010

기존의 thermal spray coating은 분사시 가스와 입자가 높은 열을 동반하여 상대적으로 차가운 기판과의 충돌되는 과정에서 기판과 입자 사이에 열응력이 발생하게 되고, 이것은 코팅 특성을 저하시킨다. 또한 고온의 가연성 가스등의 사용으로 작업 시 안전문제 등의 단점이 있었다. 이러한 단점을 보완하기 위하여 분사 시 운동에너지를 주로 이용하는 cold spray coating 공정이 개발되었다. 이 공정은 코팅 입자를 임계속도 이상으로 가속시켜 입자와 기판이 충돌시 소성 변형을 통해 적층되는 코팅기술이다. Cold spray coating공정은 상온 코팅이 가능하기 때문에 주입입자의 물성이 비교적 그대로 유지되고, 고온의 열로 인한 기판의 변질을 막을 수 있다. Cold Spray coating에서 주로 원형 노즐을 사용하나 본 연구에서는 분사 효율 향상을 위한 광폭노즐을 사용하여 코팅 시간 단축을 기대하고 있다. 임계속도 이상의 입자 확보를 위하여 노즐의 expansion ratio와 노즐 shape의 변화를 주어 그에 따른 노즐내의 유동장을 수치해석을 통해 계산하였다. 분사되는 출구면과 기판 사이의 입자 속도 분포를 해석하였고, 이를 통해 임계속도 이상의 속도를 갖는 유효 입자들의 분포 및 유효 분사 면적을 예측하였다. 또한, 기존의 원형 노즐과 광폭 노즐과의 유동장 비교 및 각 노즐 분사면을 분석하여 cold spray coating공정에서의 효율적인 노즐 형상을 디자인하였다.

• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.1
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• pp.47-59
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• 2022

Four swirl coaxial injectors with different recess lengths were manufactured using an additive manufacturing method. Single-injection and bi-injection cold-flow experiments were performed using water and air as simulated propellants in an atmospheric pressure environment. According to the recess length and propellant flow conditions, the injection pressure drop and discharge coefficient were investigated, and the breakup length and spray angle were measured using an image processing technique. In the bi-injection pressure drop and discharge coefficient results, the liquid-side injector was not affected by the recess. For the gas-side injector, however, the injection pressure drop increased and the discharge coefficient decreased as the recess length increased. The breakup length in the single-injection increased with the increase of the recess, but decreased in the bi-injection.

• Journal of the Korean Society of Propulsion Engineers
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• v.2 no.2
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• pp.56-63
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• 1998

The present study investigated local heat transfer characteristics around a film cooling hole with variations of free stream turbulence intensity The film cooling jet is injected through a single hole inclined at $30^{\cire}$ to the surface and laterally at $45^{\cire}$ for the blowing rates of 0.5, 1.0 and 2.0. Turbulence generating grids are used at upstream of the film cooling hole to change the turbulence intensity of free stream. Free stream turbulence intensity without grids is 0.5%. Two different turbulence generating grid is installed at different at locations upstream of the film cooling hole so that turbulence intensity of free stream varies from 3% to 10%. The naphthalene sublimation technique has been employed to determine local heat/ mass transfer coefficients. With low free stream turbulence intensity, heat/mass transfer augmented area by coolant or free stream is distinguished evidently. However, when free stream turbulence intensity is high, heat transfer is enhanced in all region and heat transfer enhanced regions are not clearly divided due to vigorous mixing of coolant and free stream. The peak values of heat/mass coefficients are decreased and the distributions of heat/mass transfer coefficients are more uniform with high turbulence intensity. The effect of turbulence intensity on heat transfer characteristics is more evident as blowing rate is higher.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.2
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• pp.1-10
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• 2018

This study investigated the acoustic forcing effects on the liquid column breakup length and the trajectory of liquid jets in crossflows. Cold-flow tests with a single hole circular nozzle injector were carried out by changing the injection pressure and acoustic forcing amplitude. Additionally, spray images were obtained at 12 phase angles to investigate the influence of the phage angle. The results revealed that the liquid column breakup lengths generally decreased under the acoustic forcing conditions, in comparison to those under the non-acoustic forcing conditions. However, they were not affected by the variation in the phase angles. On the contrary, it was found that the acoustic forcing hardly influenced the liquid column trajectories.

• Journal of ILASS-Korea
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• v.1 no.1
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• pp.85-91
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• 1996

This experiment was undertaken to investigate spray characteristics of the conventional inject ion system and the ultrasonic energy added inject ion system. Sauter mean diameter was mesured under the variation of inject ion pressure and the spray distance. To measure the droplet size we used the Malvern system 2600C. The spray angle and mass distribution was analyzed to the CCD camera and the patternater. After experiment, it was found that the ultrasonic energy added injection system had smaller sauter men diameter of droplet, wider mass distribution and wider spray angle than the conventional inject ion system had.

• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.2
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• pp.80-86
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• 1997

This experiment was undertaken to investigate spray characteristics of the conventional injection system and the ultrasonic energy added injection system. Sauter mean diameter was measured under the variation of injection pressure and the spray distance. To measure the droplet size, we used the Malvern system 2600C. The spray angle and mass distribution were analyzed to the CCD camera and the patternater. After experiment, it was found that the ultrasonic energy added injection system had smaller Sauter mean diameter of droplet, wider mass distribution and wider spray angle than the conventional injection system had.

• Proceedings of the KAIS Fall Conference
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• 2010.05b
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• pp.988-991
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• 2010

본 연구는 직접 연료분사 가솔린 엔진에 장착되는 고압연료 인젝터의 연료공급 특성에 대한 것으로, 두 종류 GDI 인젝터의 분무가시화 실험을 수행하였고, 분무특성을 분석하였다. 가시화 실험을 통하여 인젝터 끝단 분사 초단부근 연료거동을 확인하였고, 인젝터의 특성인 도달거리와 관통력을 확인하였으며, 분위기 압력의 변화에 따른 분무특성을 고려하여 실험을 수행하였다. 두 인젝터 모두 분위기 압력이 증가함에 따라 도달거리와 분사각이 감소하였다. B type의 인젝터 보다 A type의 인젝터가 분위기 압력에 민감한 것으로 나타났다. 본 연구를 통하여 분위기 압력의 변화에 따른 분무거동의 변화를 확인 하였으며 직접 분사인젝터의 엔진적용을 위한 기초 분무 데이터를 확보하였다.

• Journal of the Korean Society of Propulsion Engineers
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• v.4 no.4
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• pp.36-41
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• 2000

Mixing characteristics of unlike impinging streams double injectors have a great effect on combustion stability and combustion efficiency for liquid rocket engine. In this study a cold test was carried out, using water and TCE as simulants, in order to examine the effect of design parameters such as impingement angle, orifice diameter ratio and momentum ratio on the mass distribution and mixing quality.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.30 no.2 s.245
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• pp.161-169
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• 2006

The spray characteristics of liquid jet in cross flow with variation of injection angle are numerically studied. Numerical analysis was carried out using KIVA code, which was modified to be suitable for simulating liquid jet ejected into cross flow. Wave model and Kelvin-Helmholtz(KH)/Rayleigh-Taylor(RT) hybrid model were used for the purpose of analyzing liquid column, ligament, and the breakup of droplet. Numerical results were compared with experimental data in order to verify the reliability of the physical model. Liquid jet penetration length, volume flux, droplet velocity profile and SMD were obtained. Penetration length increases as flow velocity decreases and injection velocity increases. From the bottom wall, the SMD increases as vertical distance increases. Also the SMD decreases as injection angle increases.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.5
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• pp.182-190
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• 1998

Behaviour of ultra-high pressure diesel spray in a constant-volume pressure chamber was studied with injection pressure ranging from 20 to 160㎫. Sprays were observed by the right angle scattering method. As a result, the spray tip penetration is first proportional to a time, and after that, it is proportional to 0.52 of the time during at the time of injection pressure and back pressure increase. An empirical correlation was made for the parameters of injection pressure, air-fuel density ratio, spray tip distance, spray angle, jet angle of spray and max. spray width.