• Title/Summary/Keyword: 분말 가압 성형

Search Result 45, Processing Time 0.025 seconds

Effect of pyrolysis temperature and pressing load on the densification of amorphous silicon carbide block (열분해 온도와 성형압력의 영향에 따른 비정질 탄화규소 블록의 치밀화)

  • Joo, Young Jun;Joo, Sang Hyun;Cho, Kwang Youn
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.30 no.6
    • /
    • pp.271-276
    • /
    • 2020
  • In this study, an amorphous SiC block was manufactured using polycarbosilane (PCS), an organosilicon polymer. The dense SiC blocks were easily fabricated in various shapes via pyrolysis at 1100℃, 1200℃, 1300℃, 1400℃ after manufacturing a PCS molded body using cured PCS powder. Physical and chemical properties were analyzed using a thermogravimetric analyzer (TGA), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and universal testing machine (UTM). The prepared SiC block was decomposed into SiO and CO gas as the temperature increased, and β-SiC crystal grains were grown in an amorphous structure. In addition, the density and flexural strength were the highest at 1.9038 g/㎤ and 6.189 MPa of SiC prepared at 1100℃. The manufactured amorphous silicon carbide block is expected to be applicable to other fields, such as the previously reported microwave assisted heating element.

The Effect of Oxygen on the Sintering of Titanium Powders (티타늄의 소결특성에 미치는 산소함량의 영향)

  • Choe, Jong-Seok;Lee, Dong-Hi;Choi, Good-Sun;Kil, Dae-Sup;Suh, Chang-Youl;Kim, Won-Baek;Ha, Ho
    • Korean Journal of Materials Research
    • /
    • v.10 no.7
    • /
    • pp.464-470
    • /
    • 2000
  • The compacting and sintering behavior of titanium powders containing oxygen in the range of 1980~8450 ppm was examined. The powders were prepared by the hydride-dehydride (HDH) and by the deoxidation by solid state(DOSS) methods. Their compaction density ranged from 69.0% to 62.3% and decreased with the increase in the oxygen content. It was explained by the effect of oxygen on the hardness of powders. Unlike the compaction density, the oxygen content did not affect the apparent density greatly being 90.5$\pm$0.5% after sintering at $1100^{\circ}C$ for 2 hours. Their average grain size was $60\mu\textrm{m}$ and the size and distribution of pores were about the same for all cases. The hardness of sintered samples showed a linear increase with oxygen and could be expressed as VHN(sintered)= 135.5+64.3$\times$$(wt{\%}O_2)$ The exami-nation of fracture surface revealed that the ductile-brittle transition occurs at oxygen contents of 2987~5582 ppm.

  • PDF

The Effect of Particle Size and Compaction Pressure on the Thermoelectric Properties of n-type FeSi2 (N형 FeSi2의 열전특성에 미치는 입자크기 및 성형압력의 영향)

  • Pai, Chul-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.16 no.7
    • /
    • pp.4835-4841
    • /
    • 2015
  • The effect of particle size and compaction pressure on the thermoelectric properties of n-type $FeSi_2$ was investigated. The starting powders with various particle size were pressed into a compact (compaction pressure; $70{\sim}220kg/cm^2$). The compact specimens were sintered at 1473 K for 7 h and annealed at 1103 K for 100 h under Ar atmosphere to transform to the semiconducting ${\beta}$-phase. The microstructure and phases of the specimens were observed by SEM, XRD and EDS. The electrical conductivity and Seebeck coefficient were measured simultaneously for the same specimen at r.t.~1023 K in Ar atmosphere. The electrical conductivity increased with decreasing particle size and hence the increases of relative density of the sintered body and the amount of residual metallic phase ${\varepsilon}$-FeSi due to a increase of the electrical conductivity. The Seebeck coefficient exhibited the maximum value at about 700~800 K and decreased with decreasing particle size. This must be due to a increase of residual metallic phase ${\varepsilon}$-FeSi. On the other hand, the change of compaction pressure appeared to have little effect on the thermoelectric properties. Consequently, the power factor would be affected more by particle size than compaction pressure.

Synthesis of akermanite bioceramics by solid-state reaction and evaluation of its bioactivity (고상반응법에 의한 아커마나이트 분말의 합성 및 생체활성도 평가)

  • Go, Jaeeun;Lee, Jong Kook
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.32 no.5
    • /
    • pp.191-198
    • /
    • 2022
  • Zirconia and titanium alloys, which are mainly used for dental implant materials, have poor osseointegration and osteogenesis abilities due to their bioinertness with low bioactivity on surface. In order to improve their surface bioinertness, surface modification with a bioactive material is an easy and simple method. In this study, akermanite (Ca2MgSi2O7), a silicate-based bioceramic material with excellent bone bonding ability, was synthesized by a solid-state reaction and investigated its bioactivity from the analysis of surface dissolution and precipitation of hydroxyapatite particles in SBF solution. Calcium carbonate (CaCO3), magnesium carbonate (MgCO3), and silicon dioxide (SiO2) were used as starting materials. After homogeneous mixing of starting materials by ball milling and the drying of at oven, uniaxial pressing was performed to form a compacted disk, and then heat-treated at high temperature to induce the solid-state reaction to akermanite. Bioactivity of synthesized akermanite disk was evaluated with the reaction temperature from the immersion test in SBF solution. The higher the reaction temperature, the more pronounced the akermanite phase and the less the surface dissolution at particle surface. It resulted that synthesized akermanite particles had high bioactivity on particle surface, but it depended on reacted temperature and phase composition. Moderate dissolution occurred at particle surfaces and observed the new precipitated hydroxyapatite particles in synthetic akermanite with solid-state reaction at 1100℃.

Preparation and Characterization of Pamidronate-loaded PLGA Wafer for the Treatment of Bone Resorption (골 재흡수 치료를 위한 파미드로네이트를 함유한 이식형 생분해성 PLGA 웨이퍼의 제조와 특성결정)

  • 유제영;김상욱;강길선;성하수;정제교
    • Polymer(Korea)
    • /
    • v.26 no.5
    • /
    • pp.680-690
    • /
    • 2002
  • Implantable biodegradable wafers were prepared with pamidronate -loaded poly (L-lactide-co-glycolide) (PLGA, 75 : 25 mole ratio by lactide to glycolide, molecular weight : 20000 and 90000 g/mole) by direct compression method for the sustained release of pamidronate to investigate the possibility for the treatment of bone resorption. Pamidronate-loaded PLGA powders were prepared by means of physical mixing and spray drying with the control of formulation factors and characterized by scanning electron microscope and X-ray diffractometer. The pamidronate-loaded PLGA powders fabricated into wafers by direct compression under the constant pressure and time at room temperature. These wafers were also observed for their structural characteristic, release pattern, and degradation pattern. The release rate of pamidronate increased with increasing their initial loading ratio as well as increasing wafer thickness. The molecular weight of PLGA affects the release pattern : the higher molecular weight of PLGA, the faster release rate. It can be explained that the higher viscosity of high molecular PLGA solution at same concentration tends to aggregate PLGA and pamidronate resulting in unstable pharmaceutical dosage form. This system had advantages in terms of simplicity in design and obviousness of drug release rate and nay be useful as an implantable dosage form for the treatment of aural cholesteatoma.

Fabrication of Silicon Carbide Candle Filter and Performance Evaluation at High Temperature and Pressure (탄화규소 캔들형 필터의 제조 및 고온고압 하에서의 성능평가)

  • Lee, Sang-Hun;Lee, Seung-Won;Lee, Kee-Sung;Han, In-Sub;Seo, Doo-Won;Park, Seok-Joo;Park, Young-Ok;Woo, Sang-Kuk
    • Journal of the Korean Ceramic Society
    • /
    • v.39 no.5
    • /
    • pp.503-510
    • /
    • 2002
  • Silicon carbide candle filters for the pressurized fluidized bed combustion system were fabricated by extrusion process. Carbon black was added to control the porosity. Inorganic additives such as clay and calcium carbonate were added to exhibit appropriate strength. Silicon carbide layer with a finer pore size (mean pore diameter ~$10{\mu}m$) was coated on the silicon carbide support layer (mean pore diameter ~$47{\mu}m$, porosity ∼40%). After that, the filter was sintered at 1400${\circ}C$ in air. We evaluated the filtration performances of the filter at 500${\circ}C$ and $5kgf/cm^2$ of pressure. As a result, high separation efficiency, >99.999% was measured. It is expected that silicon carbide candle filter can be successfully used for the pressurized fluidized bed combustion system.

Preparation and characterization of Mn-Co-Ni NTC thermistor (Mn-Co-Ni계 NTC 서미스터 제조 및 특성)

  • Lee, Jung-Il;Kim, Tae Wan;Shin, Ji Young;Ryu, Jeong Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.25 no.2
    • /
    • pp.80-84
    • /
    • 2015
  • Mn-Co-Ni oxide system has been used as the NTC thermistors for normal temperature applications. Mn-Co-Ni oxide-based thermistors were sintered at different temperatures for a constant processing time from 900 to $1300^{\circ}C$ for 3 h. The crystal structure, bulk density, microstructure and chemical composition were characterized by XRD, FE-SEM and WD-XRF. The plot of the resistance versus measuring temperature was characterized for the sintered sample at the $1250^{\circ}C$. Moreover, the relationship between log resistivity and reciprocal of absolute temperature of the NTC thermistor was investigated.

The Electrical Properties and Aging Effects on the Composition of Mn-Co-Ni NTC Thermistors (Mn-Co-Ni 산화물계 NTC 서미스터의 조성에 따른 전기적 특성과 경시변화)

  • 권정범;정용근;엄우식;송준광;유광수
    • Journal of the Korean Ceramic Society
    • /
    • v.38 no.12
    • /
    • pp.1174-1179
    • /
    • 2001
  • Mn-Co-Ni oxide system has been used as the NTC thermistors for normal temperature applications. Mn-Co-Ni oxide-based thermistors with various compositions were sintered at 1250$^{\circ}C$ for 3 hours and then maintained at 1000$^{\circ}C$ for 3 hours. The electrical properties of the thermistors fabricated were measured. In particular the MCN622 composition (Mn$_3$O$_4$60 wt%, Co$_3$O$_4$20 wt%, NiO 20wt%) exhibited the lowest resistivity and relatively high B constant. The MCN721 composition (Mn$_3$O$_4$70wt%, Co$_3$O$_4$20wt%, NiO 10 wt%) showed the higher resistivity than any other compositions. The aging properties of each composition showed comparatively stable characteristics within ${\pm}$2%.

  • PDF

Synthesis and Characterization of La0.75Sr0.25FeO3 Used as Cathode Materials for Solid Oxide Fuel Cell by GNP Method (GNP법을 이용한 고체산화물 연료전지의 공기극용 La0.75Sr0.25FeO3의 제조 및 특성)

  • Park, Ju-Hyun;Son, Hui-Jeong;Lim, Tak-Hyoung;Lee, Seung-Bok;Yun, Ki-Seok;Yoon, Soon-Gil;Shin, Dong-Ryul;Song, Rak-Hyun
    • Journal of the Korean Electrochemical Society
    • /
    • v.10 no.1
    • /
    • pp.7-13
    • /
    • 2007
  • We synthesized and investigated $La_{0.75}Sr_{0.25}FeO_3$ by Glycine Nitrate Process(GNP) method used as cathode materials for SOFC(solid oxide fuel cell). Optimized amount of glycine is 3.17 mol. ICP elemental composition analysis indicated that the stoichiometry of the synthesized powders have nearly nominal values. SEM images and XRD patterns reveal that the synthesized powder has uniform size distribution and high degree of crystallinity. The sample powders were isostatically pressed to form a pellet. The green body was sintered at $1200^{\circ}C$ and the relative density of the sintered specimens were measured by Archimedes mettled. We measured electrochemical performance of LSF by AC impedance spectroscopy. Resistance of LSF shows lower value than that of LSM throughout all temperature region. The anode-supported solid oxide fuel cell showed a performance of $342mW/cm^2(0.7V,\;488mA/cm^2)$ at $750^{\circ}C$. The electrochemical characteristics of the single cell were examined by at impedance method.

Optimization of anode and electrolyte microstructure for Solid Oxide Fuel Cells (고체산화물 연료전지 연료극 및 전해질 미세구조 최적화)

  • Noh, Jong Hyeok;Myung, Jae-ha
    • Korean Chemical Engineering Research
    • /
    • v.57 no.4
    • /
    • pp.525-530
    • /
    • 2019
  • The performance and stability of solid oxide fuel cells (SOFCs) depend on the microstructure of the electrode and electrolyte. In anode, porosity and pore distribution affect the active site and fuel gas transfer. In an electrolyte, density and thickness determine the ohmic resistance. To optimizing these conditions, using costly method cannot be a suitable research plan for aiming at commercialization. To solve these drawbacks, we made high performance unit cells with low cost and highly efficient ceramic processes. We selected the NiO-YSZ cermet that is a commercial anode material and used facile methods like die pressing and dip coating process. The porosity of anode was controlled by the amount of carbon black (CB) pore former from 10 wt% to 20 wt% and final sintering temperature from $1350^{\circ}C$ to $1450^{\circ}C$. To achieve a dense thin film electrolyte, the thickness and microstructure of electrolyte were controlled by changing the YSZ loading (vol%) of the slurry from 1 vol% to 5 vol. From results, we achieved the 40% porosity that is well known as an optimum value in Ni-YSZ anode, by adding 15wt% of CB and sintering at $1350^{\circ}C$. YSZ electrolyte thickness was controllable from $2{\mu}m$ to $28{\mu}m$ and dense microstructure is formed at 3vol% of YSZ loading via dip coating process. Finally, a unit cell composed of Ni-YSZ anode with 40% porosity, YSZ electrolyte with a $22{\mu}m$ thickness and LSM-YSZ cathode had a maximum power density of $1.426Wcm^{-2}$ at $800^{\circ}C$.