• Title/Summary/Keyword: 분리 볼트

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Modeling and Simulation of a Shape Memory Release Device (형상기억합금을 이용한 분리장치의 모델 및 모사에 관한 연구)

  • Lee, Yeung-Jo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.3
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    • pp.99-108
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    • 2006
  • Aerospace applications use pyrotechnic devices with many different functions. Functional shock, safety, overall system cost issue, and availability of new technologies, however, question the continued use of these mechanisms on aerospace applications. Release device is an important example of a task usually executed by pyrotechnic mechanisms. Many aerospace applications like satellite solar panels deployment or weather balloon separation need a release device. Several incidents, where pyrotechnic mechanisms could be responsible for spacecraft failure, have been encouraging new designs for these devices. The Frangibolt is a non explosive device which comprises a commercially available bolt and a small collar made of shape memory alloy (SMA) that replace conventional explosive bolt systems. This paper presents the modeling and simulation of Frangiblot by the change of bolt size and notch geometry. This analysis may contribute to improve the Frangibolt design.

Development of an Explosive Bolt for Sled Test Application (슬레드 시험용 폭발볼트 개발)

  • Lee, Juho;An, Woo-Jin;Kim, Yong-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.4
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    • pp.269-275
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    • 2020
  • An explosive bolt is one of many representative pyrotechnic release devices that separates two joined structures using explosives inside the bolt. In this study, a 1/2 inch ridge-cut explosive bolt with an EBW detonator was developed for usage in sled tests. The initial shape design was carried out based on the design method, and the performance test showed that the separation performance was outstanding but fragments occurred. Therefore, numerical analysis was performed to reduce the amount of debris by minimizing the amount of explosives. From the numerical analysis, the separation mechanism and characteristics of the ridge-cut explosive bolts were identified, and the minimum amount of explosives that does not generate debris was proposed. Verification tests revealed that the ridge-cut explosive bolts with the proposed explosive weight minimized fragments while maintaining the separation performance.

Breakaway Fracture Energy(BFE) of Indented Type Bolt for Breakaway Sign Supports (분리식 지주 단부장치에 이용되는 인덴티드 타입 볼트의 분리파괴에너지)

  • Ko, Man-Gi;Kim, Kee-Dong;Jun, Sung-Min;Sung, Jung-Gon
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.4
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    • pp.39-45
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    • 2008
  • Breakaway support for small signs of size $0.293\;m^2{\sim}0.360\;m^2$ using indented tube type bolt of D12 mm with 6 mm inner diameter has been developed and the structural strength of the support system for the wind load was verified through static shear and tension tests. One important value in understanding the dynamic behavior of sign post and impact vehicle is the fracture energy of the sign support. In this study, fracture energy needed to break the sign support was estimated by pendulum test and computer simulation using LS-DYNA program. Support system composed of 3 indented bolts was found to sustain the 43.1 kg$\sim$51.2 kg wind load safely. Fracture energy for one indented bolt was measured as 163.3J from the pendulum test, and was calculated as 153J from the LS-DYNA simulation. The closeness between these two values verified the validity of the simulation model.

Structural Test for Assembly Frame of Payload Fairing (페이로드 페어링 체결 프레임에 대한 구조시험)

  • Lee, Jong-Woong;Jang, Young-Soon;Yi, Yeong-Moo;Kong, Cheol-Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.12
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    • pp.1129-1134
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    • 2007
  • Payload fairing protects satellites and electrical equipments from the external environment. Payload fairing is jettisoned before satellite separation. Assembly frame for the separation of payload fairing were assembled with shear bolts. The role of shear bolts is to support structural load during flight and they are cut by explosion of pyro. The assembly frame which is connected by shear bolts is separated after the cutting of shear bolts. In this paper, structural tests and analysis were done for the design of the shear bolt. Compression, bending and shear load apply to the hardware including assembly frame. Test results showed that design of the shear bolt satisfied both structural strength for the support of flight load and required low strength for the cutting of shear bolts.

Development of Non-Electric and Delay Explosive Bolt (비전기식 지연형 폭발볼트 개발)

  • Lee YeungJo;Kim DongJin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.92-95
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    • 2005
  • The present work has been developed the type of non-electric and delay explosive bolt which does not need power supply device and has the delay function in the operation of the explosive bolt. Separation device system could be minimized because of non-electric power supply system. In order to prove the mechanism of operation, the present work used to ignite the initiator the power of air resistance caused front aviation object. we can be founded from the present work that the changes in the operation load influence directly the ignition of the initiator. The design of non-electric and delay explosive bolt is the most suitable the separation system necessary to reduce the velocity of aviation object and safe landing of parachute system.

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Development of Non-Electric and Delay-Type Explosive Bolt (비전기식 지연형 폭발볼트 개발)

  • Lee YeungJo;Kim DongJin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.9 no.3
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    • pp.60-65
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    • 2005
  • The present work has developed non-electric and delay-type explosive bolt that does not need electric power supply device and has the delay function in the operation. Non-electric power supply system enables separation device system to be minimized. In order to prove the mechanism of the operation, the power of air resistance caused from aviation object used to ignite the initiator. we can be founded from the present work that the changes in the operation load influence directly the ignition of the initiator. The design of non-electric and delay type of explosive bolt is the most suitable for the separation system that is necessary to reduce the velocity of aviation object and safe landing of parachute system.

The Interpretation of Separation Mechanism of Ridge-Cut Explosive Bolt Using Simulation Programs (해석프로시져를 이용한 리치컷형 폭발볼트 분리기구 해석)

  • Lee, Yeung-Jo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.2
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    • pp.102-114
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    • 2004
  • The present work has been developed the interpretation processor including the behavior of material failure and the separation phenomena under transient dynamic loading (the operation of explosive bolt) using AUTODYN V4.3, SoildWork 2003 and TrueGrid V2.1 programs. It has been demonstrated that the interpretation in ridge-cut explosive bolt under dynamic loading condition should be necessary to the appropriate failure model and the basic stress of bolt failure is the principal stress. The use of this interpretation processor developing the present work could be extensively helped to design the shape and the amount of explosives in the explosive bolt having a complex geometry. It is also proved that the interpretation processor approach is an accurate and effective analysis technique to evaluate the separation mechanism in explosive bolts.

An Experimental Study of Demountable Bolted Shear Connectors for the Easy Dismantling and Reconstruction of Concrete Slabs of Steel-Concrete Composite Bridges (강합성 교량의 콘크리트 바닥판 해체 및 재시공이 용이한 분리식 볼트접합 전단연결재에 관한 실험적 연구)

  • Jung, Dae Sung;Park, Se-Hyun;Kim, Tae Hyeong;Kim, Chul Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.6
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    • pp.751-762
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    • 2022
  • Welded head studs are mainly used as shear connectors to bond steel girders and concrete slabs in steel-concrete composite bridges. For welded shear connectors, environmental problems include noise and scattering dust which are generated during the removal of damaged or aged slabs. Therefore, it is necessary to develop demountable shear connectors that can easily replace aged concrete slabs for efficient maintenance and thus for better management of environmental problems and life cycle costs. The buried nut method is commonly studied in relation to bolted shear connectors, but this method is not used in civil structures such as bridges due to low rigidity, low shear resistance, and increased initial slip. In this study, in order to mitigate these problems, a demountable bolted shear connector is proposed in which the buried nut is integrated into the stud column and has a tapered shape at the bottom of an enlarged column shank. To verify the performance of the proposed demountable stud bolts in terms of static shear strength and slip displacement, a horizontal shear test was conducted, with the performance outcomes compared to those of conventional welded studs. It was confirmed that the proposed demountable bolted shear connector is capable of excellent shear performance and that it satisfies the slip displacement and ductility design criteria, meaning that it is feasible as a replacement for existing welding studs.

The Separating Cover Using an Explosive Bolt and Spring Lever (폭발볼트 및 스프링 레버를 이용한 발사관 분리식 덮개)

  • Choi, Won-Hong;Shin, Sang-Mok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.11
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    • pp.922-931
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    • 2017
  • This research paper describes design procedures and those verification with multi-body dynamic analysis and an experiment for the development of an unprecedented type of canister cover, named as the separating cover. In order to overcome drawbacks from the precious rupture type and actuator driven cover, the separating cover was suggested. It has the simplest structure composed of the previously developed explosive bolt and a spring-lever driven system. First of all, mechanical feasibility with proposed design parameters based on mathematical modeling was confirmed through dynamic analysis and then its results showed good agreement with the followed empirical results acquired from a high speed camera. On top of that, a parametric study was conducted to identify the effect of each design parameter on separating performance. It is highly expected that this research contributes to provide military industries with a brand new canister cover having simplicity and cost efficiency and thus it will be very useful in MLRS(Multiple Launch Rocket System).

Study of Aging and Performance About Separation Devices Has Been Stored (장기 보관된 분리장치의 성능 및 노화에 관한 연구)

  • Kim, Dong-seong;Jin, Hong-Sik
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.7
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    • pp.565-572
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    • 2021
  • In this study, a study on the performance and aging of explosive bolts stored for a long time among pyrotechnic mechanical devices(PMD) used as separation devices in the defense field is conducted. For this, explosive bolts that had been installed in the weapon system for about 10 years are secured. Performance and life extension test procedures are established based on the AIAA Standard and MIL-STD. Before performance evaluation, non-functional tests are performed to check whether external changes or failures occurred. Next, circuit inspection and X-ray tests are conducted to check the failure in internal circuits and structures. After that, performance test is carried out to confirm the operation of the samples that passed the non-functional test. Through this test, separation of bolt and separation time are measured, and some samples are tested after a high temperature storage test to confirm the remaining life and the possibility of extension. Finally, the remaining life and reliability are predicted based on the results of the test and the Arrhenius model to identify remaining shelf life and reliability depend on time.