• Title/Summary/Keyword: 부식화도

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Cathodic Protection of Reinforced Concrete Slab with Zn-Mesh in Marine Environment (해양환경 중 Zn-mesh를 적용한 콘크리트 슬랩의 음극방식 특성)

  • Kim, Ki-Joon;Jeong, Jin-A;Lee, Woo-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.1065-1068
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    • 2008
  • Marine bridges are readily deteriorated due to the exposure to marine environment. The concrete deterioration occurred by corrosion of steel in concrete is mainly relevant to chloride in seawater. Chloride ions penetrate through porous concrete, and then reach to the reinforcing steel, and finally corroded them. The corrosion by-products(rusts) increase the volume as much as 6 to 10 times of origin steel. this creates expanding pressure and tensile stress, which cause the structures cracking and spalling. Sometimes the rebar corrosion is accelerated, and then collapsed catastrophically. In order to prevent corrosion damage, it is important to understand well regarding the reason of concrete corrosion, the quantification of its damage, and protection method/system to stop or to mitigate the corrosion. In this study, slab specimens were fabricated to evaluate the effect of cathodic protection which was simulated to marine bridges, and/or port structures. Zn-mesh sacrificial anode has been applied as a chathodic protection system and accelerated test conditions, i.e. temperature and salt concentration have been used in this study.

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Structural Performance Investigation for the Reinforced Concrete Frames Deteriorated by the Reinforcement Corrosion (철근부식에 의한 철근콘크리트골조의 구조성능분석)

  • Choi, Se-Woon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.28 no.5
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    • pp.563-570
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    • 2015
  • The existing research on the damage detection method for building structures has considered the damages from the excessive loadings such as the earthquake. However, the structural performance of building structures could be reduced due to the deterioration based on the chloride, carbonation during the long-term time. Thus, to effectively manage the healthiness of structures, the deterioration influences on the structures should be checked. In this study, the corrosion of rebars by the chloride is considered as the deterioration factor. To consider the structural performance reduction of the corroded rebars, the yield strength, cross-sectional area, rupture strain of rebars and the compressive strength of cover concrete based on the corrosion level are estimated. These properties of rebars and cover concrete are used for the procedure to evaluate the structural performance reduction of structural member level and the building level. The moment-curvature analysis is performed to evaluate the structural performance reduction of structural member level. Also, the eigenvalue analysis and the pushover analysis are performed to investigate the natural period and mode shape and the strength and deformation performance of buildings, respectively.

Analysis for Steel Corrosion-Induced Damage in Cross-Section of Reinforced Concrete (철근부식에 의한 철근 콘크리트 단면의 손상 해석)

  • Jung-Suk Kim;Ki Yong Ann
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.79-88
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    • 2023
  • In this study, a development of the rust formation arising from steel corrosion was modelled to quantify the structural impact in steel reinforced concrete. The interfacial gap, cover depth and diameter of steel rebar were taken for variables in modelling. It was found that the interfacial gap was the most influencing on the structural limit at steel corrosion, followed by steel diameter and cover depth. At 75 mm of cover depth with 20 mm of the steel diameter, the rust amount to reach cracking accounted for 16.95-27.69 ㎛ to 1-10 ㎛ of the interfacial gap. It was found that there was no risk of cracking and structural limit until the rust was formed within the interfacial gap. With a further formation of rust, the concrete section was successively behaved to yielding, cracking and failure. Additionally, the interfacial gap was the most dominant parameter for the rust amount to reach the cracking of concrete at the interfacial zone, whilst the cover depth had a marginal effect on cracking but had a crucial influence on the rust to failure.

High Temperature Corrosion Effect of Superheater Materials by Alkali Chlorides (염화알칼리에 의한 과열기 소재의 고온부식 영향)

  • Kim, Beomjong;Jeong, Soohwa;Kim, Hyesoo;Ryu, Changkook;Lee, Uendo
    • Clean Technology
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    • v.24 no.4
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    • pp.339-347
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    • 2018
  • In order to cope with environmental problems and climate change caused by fossil fuels, renewable energy supply is increasing year by year. Currently, waste energy accounts for 60% of renewable energy production. However, waste has a lower calorific value than fossil fuels and contains various harmful substances, which causes serious problems when applied to power generation boilers. In particular, the chlorine in the waste fuel increases slagging and fouling of boiler heat exchangers, leading to a reduction in thermal efficiency and the main cause of high temperature corrosion, lowering facility operation rate and increasing operating cost. In this study, the high temperature corrosion experiments of superheater materials (ASME SA213/ASTM A213 T2, T12 and T22 alloy steel) by alkali chlorides were conducted, and their corrosion characteristics were analyzed by the weight loss method and SEM-EDS. Experiments show that the higher the temperature and chloride content, the more corrosion occurs, and KCl further corrodes the materials compared to NaCl under the same condition. In addition, the higher the chromium content of the material, the better the corrosion resistance to the alkali chlorides.

The Inhibitive Effect of Electrochemical Treatment Applied to Fresh/hardened Concrete (철근 부식 방식을 위한 굳지 않은/굳은 콘크리트의 전기방식 적용에 관한 연구)

  • Kim, Sung-Wook;Moon, Jae-Heum;Ann, Ki-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.5
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    • pp.67-76
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    • 2013
  • In this study, the inhibitive effect of electrochemical treatment subjected to fresh and hardened concrete and literature reviews in terms of the treatment were performed. In hardened concrete, chloride ions are mixed during casting to destroy the passivity of steel, and then the current was provided for 2 weeks with 250, 500 and $750mA/m^2$. After completion of electrochemical treatment, the extraction of chloride ions was quantified and repassivation of steel was observed. Simultaneously, the equated levels of current density for 2 weeks were applied to fresh concrete. Steel-concrete interface in concrete was observed by BSE image analysis and the concrete properties in terms of the diffusivity of chloride ions and the resistance of steel corrosion was measured. As the result, electrochemical treatment is very effectiveness to rehabilitate the passive film on the steel surface and 63-73% of chloride ions in concrete were extracted by the treatment. As the treatment was applied to fresh concrete, the resistance of steel corrosion was improved due to the densification of $Ca(OH)_2$ layers in the vicinity of steel. However, an increase in the current density resulted in an increase in surface chloride content of concrete.

Components in Zn Air Secondary Batteries (Zinc Air 이차전지의 구성요소)

  • Lee, Junghye;Kim, Ketack
    • Journal of the Korean Electrochemical Society
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    • v.16 no.1
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    • pp.9-18
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    • 2013
  • Components of zinc-air battery and their problems are explained. Energy density of zinc air battery is superior to other commercial ones including Li-ion batteries. Cycle life of the zinc air batteries is poor because of irreversible redox reactions on both electrodes. In order to improve the performance of the zinc air battery, catalysts, passivation, and the new structure of electrodes should be developed to optimize several reactions in an electrode. Multidisciplinary efforts, such as mechanics, corrosion science, composite materials are necessary from the beginning of the research to obtain a meaningful product.

Corrosion Characteristics of Ti alloy for Removable Partial Denture (국소의치용 티타늄 합금의 부식 특성)

  • Kim, Jeong-Jae;Kim, Won-Gi
    • The Journal of the Korea Contents Association
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    • v.14 no.4
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    • pp.237-242
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    • 2014
  • In this study, surface characteristics and corrosion behaviors have been investigated in addition to Zr elements on the low elastic modulus Ti-30Ta alloy. Low elastic modulus Ti-30Ta-xZr(x : 3, 7 and 15 wt %) alloys were prepared by arc melting and then heat treated at $1000^{\circ}C$ for 24 hrs in an argon atmosphere. Microstructures of the alloys were examined by field emission scanning electron microscope(FE-SEM) and X-ray diffractometer(XRD). Electrochemical experiments were performed using a conventional three-electrode configuration with a sample working electrode, a high density carbon counter electrode and a saturated calomel reference electrode. According to the result of polarization behavior in the Ti-30Ta-xZr alloys, the current density of homogenized Ti-30Ta-15Zr in the passive region was lower than the other alloys.

Effect of the Post-Weld Heat Treatment on the Mechanical and Electrochemical Properties of high Strength Steel in marine Environment (고장력강의 해양환경중 기계적.전기화학적 특성에 미치는 용접후열처리효과)

  • 김성종
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.2
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    • pp.409-409
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    • 2001
  • 해양구조물은 점점 대형화되어 가고 있는 추세에 있으며 또한 이들 구조물의 대형화에 따른 구조물의 보수, 유지관리가 매우 중요한 사안으로 등장하게 되었다. 뿐만 아니라, 이러한 구조물 등이 손상또는 파괴되었을 경우는 그에 따른 인적, 경제적 손실 또한 막대할 것으로 사료되며 이러한 구조물의 파괴사례중 상당 부분이 용접부의 부식문제 및 수소취화와 관련된 사고인것으로 보고되고 있다. 한편 용접은 급속가열, 급속냉각의 공적으로 인한 경도와 열적, 조직적 변화를 일으켜 용접부 각 미세부위별 전위차가 발생하게 되며, 이로 인해 갈바낙부실을 일으키는 것으로 보고 있다. 그리고 갈바닉 부식에 의한 용접부의 부식성을 억제하기 위해 용접후열처리(post weld heat treatment PWHT)를 시행하여 내식성을 향상시키는 경우도 있다. 본 연구에서는 고장력강인 RE36강 시험편을 전기화학적 측면에서 최적의 용접후열처리 온도를 규명하였으며, 용접방법(FCAW, SMAW), 용접후 열처리 유무에 따른 용접부위의 저변형을 인장실험을 통한 기계적 특성, 전기화학적 특성 및 수소취화 감수성을 등을 규명하였다. 따라서 본 연구 결과는 해양구조물 선박의 설계시공시에 용접부 주위의 기계적. 전기화학적 특성 평가 및 수소취화 방지대책에 좋은 참고자료가 될 것으로 기대된다.

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진공 공정장비부품의 평가 연구

  • Song, Je-Beom;Sin, Jae-Su;Gang, Sang-U;Kim, Jin-Tae;Sin, Yong-Hyeon;Yun, Ju-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.33-33
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    • 2011
  • 반도체 산업기술이 발달함에 따라 고청정 공정 환경이 요구되고 있으며, 반도체 공정용 장비에 이용되는 부품 중 양극산화피막법(Anodizing)으로 피막을 성장시킨 anodic aluminum oxide (AAO)부품은 플라즈마에 의해 화학적, 물리적 침식이 발생하여 코팅막과 모재에 손상을 일으키며 코팅막이 깨지거나 박리되면서 다량의 Particle이 생성됨으로써 공정상의 여러 가지 문제를 야기 시킨다고 알려져 있다. 하지만 코팅막을 평가하는 방법은 거의 전무하며 기본물성 측정방법인 피막두께, 내전압, 임피던스, 내식성 측정방법을 통하여 여러 기본물성측정방법으로 부품의 평가기술을 연구하였다. 본 연구에서는 이러한 진공 부품의 하나인 anodic aluminum oxide (AAO)부품샘플을 누설전류 및 내전압 측정하여 샘플의 전기적 특성을 측정하였고, 표면 미세구조의 변화를 관찰하였다. 부식실험으로는 HCl 가스를 발생시켜 부식정도를 알아봤으며, 부식처리와 플라즈마 처리 모두 코팅 막의 손상과 전기적 특성의 감소를 보였다. 진공장비 전극 부품평가의 유익한 평가 항목으로서 플라즈마 데미지를 주는 도중에 실시간으로 부품평가에 따른 Particle을 측정함으로써 ISPM 장비를 이용하여 진공 장비용 코팅부품이 플라즈마공정에서 발생하는 오염입자를 측정할 수 있는 방법을 연구하였다. 이러한 결과를 이용하여 진공공정에서 사용되는 코팅부품이 플라즈마에 의한 손상정도를 정량화 하고 평가방법을 개발하여 진공장비용 공정 중 실시간으로 부품의 성능평가가 가능하고 코팅부품 신뢰성 향상이 가능할 것으로 본다.

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Super-hydrophobic Electrodeposited Zinc Layer for Anti-Corrosion by Phosphatization (인산염처리를 이용한 방식용 초발수성 아연 도금층)

  • Jeong, Hae-Chang;Kim, Wang-Ryeol;Gang, Min-Ju;Kim, Gwon-Hu;Lee, Jeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.78-78
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    • 2018
  • 전기 아연도금은 철강의 내식성을 향상시키기 위한 희생양극으로 사용되어 왔다. 이러한 아연 도금층의 내식성은 그 아연에 의하여 부식으로부터 보호받는 철강 소재의 수명과 직결됨에 따라 아연 도금층의 성능 특히 부식저항성을 높이는 연구는 소재 수명 뿐만이라 성능의 유지하는데 있어서 매우 중요하다. 본 연구에서는 전기 아연 도금층에 표면에너지가 낮은 물질인 테플론을 얇게 코팅함으로써 발수성 표면을 구현하였다. 발수성 표면은 물에 대한 젖음성이 매우 낮기 때문에 부식 저항성이 높은 것으로 알려져 있는데, 이는 표면의 거칠기를 제어함으로써 그 효과를 극대화 할 수 있다. 본 연구에서는 특히 전기 아연 도금의 후처리로 알려진 인산염 처리를 이용하여 전기 아연 도금층의 표면형상 구조를 제어하였다. 그리고 그 표면에 테플론을 코팅함으로써 초발수 성질을 구현하였고, 이를 통해 아연 도금층의 내식성 향상에 대하여 분석하였다. 그 결과, 인산염처리에 의하여 표면형상의 구조가 거칠어질수록 테플론 코팅 후 접촉각과 물방울의 이동성은 증가하였다. 이는 표면형상에 의해서 공기층이 물방울 아래에 고립되어 있다는 것을 의미하고, 이러한 공기층으로 인하여 아연 도금층의 내식성은 크게 증가하였다.

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