• Title/Summary/Keyword: 부식측정

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Evaluation of Corrosivity of Antifreeze for Automobiles Containing Non-amine Type Corrosion Inhibitors for Copper (Non-amine계 부식방지제를 포함하는 자동차용 부동액의 구리 부식성 평가)

  • Soh, Soon-Young;Chun, Yong-Jin;Park, In-Ha;Han, Sang-Mi;Jang, Hee-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.619-626
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    • 2020
  • The development of new antifreeze mixtures containing non-amine-type corrosion inhibitors, which considers environmental protection, has become a major issue. In this study, four non-amine-type corrosion inhibitors were synthesized and used to produce five kinds of new antifreeze for automobiles to evaluate the rate of copper corrosion. The effects were evaluated by the weight change, surface observation, roughness measurement, and measurement of copper elution in the solution. The amount of copper eluted measured by ICP from Sample 4 was small, and the elution rate was prolonged. Sample 4 showed the best anti-corrosion performance owing to a corrosion suppression effect by passivating copper because the metal surface was smooth after the test, and the corrosion product layer was formed evenly on the surface as small local corrosion was observed. The major corrosion inhibitor added to Sample 4 was 1-aminomethyl(N',N'-di(2-hydroxyethyl)benzotrazole, which contained a certain amount in Sample 5 to show relatively high local corrosion but passivation in progress. Therefore, among the four corrosion inhibitors, 1-aminomethyl(N',N'-di(2-hydroxyethyl)benzotrazole had the highest corrosion inhibitory effect. This corrosion inhibitor prevents corrosion by promoting the passivation of copper on the antifreeze.

Assessment of Material Degradation of High-Temperature Components for Process Plant by Grain Boundary Etching Method (입계부식법에 의한 공정설비 고온요소의 재질열화 평가)

  • Han Sang In;Yoon Kee Bong;Kim Ji Yoon;Chung Se Hi
    • Journal of the Korean Institute of Gas
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    • v.2 no.1
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    • pp.74-82
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    • 1998
  • The grain boundary etching method as a technique for assessing degradation of structural materials used at elevated temperature has received much attention since it is simple, inexpensive and easy to apply to real plant components. In this study, the technique is applied to some aged petroleum and chemical plant components such as reactors and drums. As a degradation parameter, intersection number ratio ($N_i/N_o$), is employed. The intersection number ratio ($N_i/N_o$) is defined as the ratio of intersection number ($N_i$) obtained from 5-minute picric acid etched surface to the number ($N_o$) obtained from Nital etched surface. In order to study degradation level, several relationships were measured such as the correlation between shift in ductile brittle transition temperature, $({\Delta}DBTT)_{sp}$ and intersection number ratio, ($N_i/N_o$) and the correlation between the measured ($N_i/N_o$) values and Larson-Miller Parameter values.

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Non Destructive Technique for Steel Corrosion Detection Using Heat Induction and IR Thermography (열유도 장치와 적외선 열화상을 이용한 철근부식탐지 비파괴 평가기법)

  • Kwon, Seung Jun;Park, Sang Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.2
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    • pp.40-48
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    • 2012
  • Steel corrosion in concrete is a main cause of deterioration and early failure of concrete structures. A novel integration of electromagnetic heat induction and infrared (IR) thermography is proposed for nondestructive detection of steel corrosion in concrete, by taking advantage of the difference in thermal characteristics of corroded and non-corroded steel. This paper focuses on experimental investigation of the concept. An inductive heater is developed to remotely heat the embedded steel from concrete surface, which is integrated with an IR camera. Concrete samples with different cover depths are prepared. Each sample is embedded with a single rebar in the middle, resulting an identical cover depth from the front and the back surfaces, which enable heat induction from one surface and IR imaging from the other simultaneously. The impressed current (IC) method is adopted to induce accelerated corrosion on the rebar. IR video images are recorded during the entire heating and cooling periods. The test results demonstrate a clear difference in thermal characteristics between corroded and non-corroded samples. The corroded sample shows higher rates of heating and cooling than those of the non-corroded sample. This study demonstrates a potential for nondestructive detection of rebar corrosion in concrete.

Chloride Threshold Value for Steel Corrosion considering Chemical Properties of Concrete (콘크리트의 화학적 특성을 고려한 철근 부식 임계 염소이온 농도)

  • Song, Ha-Won;Jung, Min-Sun;Ann, Ki Yong;Lee, Chang-Hong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.1A
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    • pp.75-84
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    • 2009
  • The present study assesses the chloride threshold level for corrosion of steel in concrete by examining the properties of four different binders used for blended concrete in terms of chloride binding, buffering of cement matrix to a pH fall and the corrosion behaviour. As binders, ordinary Portland cement (OPC), 30% pulverised fuel ash (PFA), 60% ground granulated blast furnace slag (GGBS) and 10% silica fume (SF) were used in a concrete mix. Testing for chloride binding was carried out using the water extraction method, the buffering of cement matrix was assessed by measuring the resistance to an artificial acidification of nitric acid, and the corrosion rate of steel in mortar with chlorides in cast was measured at 28 days using an anodic polarisation technique. Results show that the chloride binding capacity was much affected by $C_{3}A$ content and physical adsorption, and its order was 60% GGBS>30% PFA>OPC>10% SF. The buffering of cement matrix to a pH fall was varied with binder type and given values of the pH. From the result of corrosion test, it was found that the chloride threshold ranged 1.03, 0.65, 0.45 and 0.98% by weight of cement for OPC, 30% PFA, 60% GGBS and 10% SF respectively, assuming that corrosion starts at the corrosion rate of $0.1-0.2{\mu}A/cm^{2}$. The mole ratio of [$Cl^{-}$]:[$H^{+}$], as a new presentation of the chloride threshold, indicated the value of 0.008-0.009, irrespective of binder, which would be indicative of the inhibitive characteristic of binder.

Atmospheric corrosion rate and corrosivity categories of industrial metals in Asan area (아산지역에서 산업재료의 대기부식속도 측정)

  • Kim, Jin-Hyung;Lee, Jong-Kwon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.10
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    • pp.4653-4657
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    • 2013
  • The atmospheric corrosion rate were measured in Asan area for four years according to ISO 9224. The tested metals chosen as the most frequently used in industry, aluminum were copper, carbon steel, weathgering steel, and galvanized steel. The assessed corrosivity categories was 3 in average. The corrosivity categories of asan area was higher than typical rural area and even urban area, whereas it slightly lower than marine area. The results were discussed, specially as the regional climatic characteristics.

Non-Destructive Diagnosis on the Corrosion of Reinforcing Bar in Concrete (콘크리트중의 철근부식에 대한 비파괴 진단방법에 관한 연구)

  • 윤재환
    • Magazine of the Korea Concrete Institute
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    • v.4 no.2
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    • pp.75-81
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    • 1992
  • 염분을 함유한 철근콘크리트중의 철근부식에 관한 2년 촉진시험으로부터 콘크리트표면에서 측정한 자연전위값과 실제의 철근 부식상황과를 비교한 결과 철근의 수식상황을 자연전위법을 이용하여 비파괴적으로 진단하는 방법이 유효함을 알았다. 포화칼로멜전극을 사용했을 경우 -300mV이하이면 부식이 발생하였으며 -200mV이상이면 부식이 발생하지 않았다. 또한 부시공시체에 대한 휨강도시험도 행하였으며 중성화에 대한 검토로 행하였다.

Development of surface treatment materials for improving durability of metallic bipolar plates in PEMFC (연료전지용 금속분리판 내구성 향상을 위한 표면처리기술 개발)

  • Kim, Myong-Hwan;Goo, Young-Mo;Yoo, Seung-Eul
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.41-44
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    • 2008
  • 본 연구에서는 고분자 전해질 연료전지용 금속분리판의 전기화학적 부식을 방지하기 위한 금속 첨가 DLC(Diamond-like-carbon) 표면처리 방법을 개발하였으며, stainless steel 304를 모재로 하여 텅스텐 첨가 DLC, 티타늄 첨가 DLC, 몰리브덴 첨가 DLC 금속분리판을 제작하였다. 제작된 금속분리판을 이용하여 내구성 평가,전기화학적 부식 특성, 성능평가 및 접촉저항 특성 등을 평가하였다. 전기화학적 부식특성의 경우 각각의 분리판에 대해 6.69, 1.2, 1.0 ${\mu}A/cm^2$로 모재인 STS 304의 25 ${\mu}A/cm^2$의 부식전류밀도에 비해 우수한 부식특성을 보였다. 또한 초기 성능에서 몰리브덴 첨가 DLC 분리판의 경우 300 mA/$cm^2$에서 0.757 V로 측정되었으며, 이는 graphite 분리판 측정 결과인 0.758 V와 유사한 성능을 보였다. 또한 내구성 평가에서 초기 성능 대비 성능 감소율이 10% 감소하는데 소요된 시간은 graphite 분리판의 경우 2,000시간으로 나타났으며, 몰리브덴 첨가 DLC 분리판의 경우 1,700시간으로 측정되었다. 1,500시간 까지의 성능 감소율은 grphite,텅스텐 첨가DLC,티타늄 첨가DLC, 몰리브덴 첨가 DLC 분리판 순으로 각각에 대해 37.7, 60.3, 92.8, 45.7 ${\mu}V$/hr로 나타났다.

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아노다이징 진공부품 특성 정량화 연구

  • Yun, Ju-Yeong;Song, Je-Beom;Sim, Seop;Park, Myeong-Su;Sin, Jae-Su;Sin, Yong-Hyeon;Gang, Sang-U;Kim, Jin-Tae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.101-101
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    • 2011
  • 최근 반도체 및 디스플레이 사업의 급속한 발전으로 인해 반도체 공정은 초미세선폭화, 대면적화 되면서 오염입자를 제어하는 것이 이슈가 되고 있다. 반도체 및 디스플레이의 제조공정 중 챔버 내 진공부품은 진공상태에서 플라즈마에 의해 물리적인 데미지와 화학적으로 매우 활성이 높은 라디칼(Radical)반응에 의한 부식이 진행된다. 이러한 공정영향에 의해 챔버 내 부품들은 부식이 되고 공정 중에 오염입자가 발생하게 되어 반도체 및 디스플레이의 수율저하에 큰 영향을 미치고 부품교체 비용 또한 많이 들고 있다. 본 연구에서는 진공부품의 내전압측정방법을 이용하여 진공부품의 피막특성을 평가하는 연구방법으로서 내전압 지그(Zig)를 표준화하여 제작하였고, 재현성있는 데이터로 피막특성을 정량적으로 측정하는 방법을 연구 하였다. 식각공정 중에 발생하는 부식특성에 관해서는 화학부식와 플라즈마부식 열충격 등 각각 독립적으로 부식환경에 노출시켰으며, 진공부품의 손상 전 후의 내전압 특성변화를 이용하였다. 또한, CCP (Capacitativly Coupled Plasma)형의 RF magnetic sputter을 설계 제작하였고 진공부품에 고밀도 플라즈마를 발생시켜 플라즈마데미지에 의해 발생한 오염입자를 실시간으로 monitoring하여, 정량적으로 측정된 내전압특성결과를 비교 검증하였다.

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A Study of Accelerated Corrosion Test and Chloride Penetration Analysis with Artificial Seawater Immersion Condition (인공해수 침지조건에 따른 부식촉진시험과 염화물침투해석에 대한 연구)

  • Park, Sang-Soon;Jeong, Ji-Won
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.1
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    • pp.93-100
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    • 2014
  • Steel reinforcement buried in concrete structure in submerged zone does not easily become corroded due to lack of dissolved oxygen. For that reason, accelerated corrosion test in submerged state is performed with an electrochemical method, which is not suitable for actual corrosion mechanism and makes it difficult to find relevance with long-term behavior. In this study, accelerated corrosion test was performed with the temperature and chloride concentration as main variables in order to establish a method for accelerated corrosion test in submerged zone. Corrosion was determined by the result of reinforcement corrosion monitoring based on galvanic potential measurement and half-cell potential method. The accelerated corrosion test result showed that temperature had the most dominant influence. To determine the chloride content, chloride concentration by depth in the test sample was measured. With the same conditions, chloride penetration interpretation was performed by DuCOM, a FEM durability interpretation program. Also, a test was performed to measure dissolved oxygen according to soaking conditions of artificial seawater, which was used for verifying the validity of the accelerated corrosion test result.