• 한국결정성장학회지
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• 제11권3호
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• pp.115-119
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• 2001

수산화아피타이트와 이트리아 부분 안정화된 지르코니아의 바를 달리하는 3층 구조를 가즌ㄴ 생체 재료용 경사기능재료(FGMs)를 spark plasma sintering(SPS)과 hot pressing(HP) 장비로 제조하였다. HAp 원료에 대한 전처리를 실시할 경우 HAp의 소결성이 개선되었다. 전처리하여 얻은 FGM 복합체의 최고밀도는 전처리하지 않은 FGM 보다 낮은 온도에서 얻을 수 있었다. SPS로 FGM 소결체를 제조할 경우 10 MPa의 가압조건에서 8분 동안 소결 할 경우, $1200^{\circ}C$의 온도에서도 HAp의 TCP로의 분해 반응은 일어나지 않았으나. 이 온도에서 FGm의 지르코니아는 정방정에서 압방정으로와 상변화가 일어났다. 지르코니아 첨가에 따라. 즉 지르코니아의 응력 유기 상전이에 의해, HAp-ZrO$_2$ FGm 소결체의 기계적 물성이 증진된 것으로 예산된다. 치밀하고 고강도의 FGM을 제조하는 방법으로서 SPS가 HP공정에 비해 우수한 것으로 나타났다.

• 한국세라믹학회지
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• 제24권3호
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• pp.243-250
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• 1987

9mol% 의 MgO로 $1650^{\circ}C$에서 4시간 고상반응과 동시에 소결시킨 부분안정화 지르코니아 소결체(9MZ-PSZ)를 소성후 냉각중 $1200^{\circ}C$~$1400^{\circ}C$의 온도범위에서 열처리하여 이의 열분해 반응, 열충격기등 및 기전력 특성에 대하여 조사하였다. 열충격시럼 전과 후의 강도, 열팽창률, X-선 회절분석에 의한 단사정사 함률과 상전이, 밀도 및 갈바닉 전위를 측정하였으며 SEm에 의한 미세구조를 관찰하였다. 입체부근의 미소화학분석은 $1350^{\circ}C$ 열처리 시편에 한하여 EDX 로 정량하였다. 9MZ-PSZ 시편의 열처리에 의하여 입방정상의 $ZrO^{2}$는 상기 온도범위에서는 준안정-정방정상의 $ZrO^{2}$와 MgO로 열분해되는데, 이때 생성된 준안정 정방정상은 열충격 시험후의 잔류강도를 응력유기상전이 효과에 의해 증가시킨다. 또한 MgO는 입계에 연속적으로 존재하는데 이런하 MgO의 연속상을 통한 열전도롤 인하여 PSZ의 열충격 저항이 크게 향상된다. 이때 PSZ의 열분해 속도와 단사정상 함량은 열처리 온도가 $1400^{\circ}C$에서 $1200^{\circ}C$로 감소됨에 따라 증가한다. 갈바닉전의 측정결과 이상의 열처리에 의하여도 양호한 기전력 특성을 갖는 지르코니아 고체전해질을 제조할 수 있다.

• 한국세라믹학회지
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• 제24권2호
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• pp.186-192
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• 1987

ZrO2 powders having high purity were prepared from domestic zircon sand using the caustic fusion method and the soda ash sintering process. In the caustic fusion method, ZrO2 recovery was reached to 96% when 100/140 mesh zircon was reacted with NaOH at the NaOH/Zircon mole ratio 6 and at 650$^{\circ}C$ for 2 hours. And in the soda ash sintering process, ZrO2 was recovered to 88.5% when -325 mesh zircon was reacted with Na2CO3 at the Na2CO3/Zircon mole ratio 1.1 and 1050$^{\circ}C$ for 2 hours. In both cases, Zr component was extracted to ZrOCl2, subsequently crystallized to ZrOCl2$.$8H2O to increase the purity, and converted to ZrO2 by precipitation. And to increase the sinter ability of powder, Cl- ion was removed and strong agglomeration was avoided by methanol distribution of Zr(OH)4 precipitates.

• 대한기계학회논문집A
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• 제20권10호
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• pp.3234-3242
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• 1996

This paper describes experimental results of modified small punch( MSP) test conducted to evaluate the fracure characteristics and mechanical properties of plasma sparayed zirconia ($ZrO_2$ stabilized with 8wt. % $Y_20_3$ : YSZ) NiCrAlY composite. The mixing ratios of YSZ/NiCrAlY were 0/100, 25/75, 50/50, 100/0 v.%. Test temperatures ranged from 293K to 1473K. This study is directed at development of thermal barrrier coating(TBC) system with superior heat resistance and mechanical properties. The microstructure and fracture process of the composite were examined by SEM and AE method. The mechanical properties of 100% YSZ were nearly independent of the temperatures tested in this study. In contrast, the NiCrAlY-containing composites showed a significant decrease of the mechanical properties above 1273K, showing a ductile- brittle transition behavior up to the temperature. Furthermore, it can seen that 25% YSZ/75% NiCrAlY composite gave the highest fracure strength and fracture energy among the mixing ratio tested over the temperature range.

• 한국세라믹학회지
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• 제31권10호
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• pp.1176-1180
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• 1994

The sliding wear behavior of the plasma-sprayed zirconia containing 3 mol% yttria was investigated after the annealing at room temperature to 80$0^{\circ}C$ in various concentrations of humid atmosphere as laboratory, humid, dry argon atmosphere. Both of the friction coefficient and the wear loss increased with increasing temperature up to 80$0^{\circ}C$. Surface morphology of the worn samples changed with annealing temperature. The change of monoclinic/tetragonal (m/t) x-ray peak intensity ratio effected the wear behavior. The m/t ratio had maximum value at 20$0^{\circ}C$ and decreased with increased temperature in laboratory and humid atmosphere. In argon atmosphere the m/t ratio had no maximum value and decreased with increasing temperature. At all the annealing temperature humid atmosphere had more the m/t ratio value than any other atmosphere. The change of toughness was showed the inversed result of m/t ratio change. The results indicated that the resudial stress which was induced by the different amount of phase transformation takes a detrimental role in wear behavior.

• 한국세라믹학회지
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• 제22권4호
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• pp.40-46
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• 1985

Thermal diffusivities of zirconia samples partially or fully stabilized by MgO and $Y_2O_3$ were measured b laser-flash method up to 140$0^{\circ}C$ The values of thermal diffusivity decreased as the contents of MgO and $Y_2O_3$ increased due to the phonon scattering effect of defect structure of cubic phase formed. The temperature dependence of thermal diffusivity showed that the thermal diffusivity values decreased due to phono-phonon scattering as the temperature increased. The difference in thermal diffusivity was observed on cooling after heating up to 140$0^{\circ}C$ for magnesia stabi-lized zirconia samples but not for yttria stabilized zirconia samples.

• 동력기계공학회지
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• 제9권4호
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• pp.90-95
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• 2005

The wire-arc process is a low-cost thermal spray method simply utilizes electrical energy to melt the feedstock wire. It is more userful for field applications, especially to coat large surface area. In this paper, a special Fe-based alloy coatings by using the wire-arc process were developed. Nanoscale composite coatings were achieved either during spraying or through a post heat treatment. As-sprayed Fe-based alloy coatings had been an amorphous matrix structure, after heating to $700^{\circ}C$ for 10 minutes a solid state transformation occurred in the some fraction of amorphous matrix which resulted in the formation of nanostructured recrystallized phase. Scanning electron microscopy (SEM) and field emotional scanning electron microscope(FE-SEM) were applied to analyze the microstructure of the coatings. Additionally hardness and bend resistance of the Fe-based alloy coatings were examined, and these results were compared with those of partially stabilized zirconia(PSZ) coatings by using the plasma spray process.

• 한국결정성장학회지
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• 제26권2호
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• pp.74-79
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• 2016

기계적 강도가 우수한 부분안정화 지르코니아(3 mol% Yttria Partially Stabilized Zirconia) 세라믹스의 정전기 방지를 목적으로 LSM 복합 세라믹을 제조하는 과정에서 소결체 표면에서 란타늄산화물을 주조성으로 하는 나노로드의 성장을 확인하였다. 성장조건에 따라 나노로드의 직경 및 종횡비가 크게 변화하였으며, 광학현미경으로 관찰한 결과 입사광의 집속현상으로 밝게 빛나는 나노로드를 확인하였다. SEM 및 TEM으로 관찰한 결과, La를 주성분으로 하며 Sr, Mn 그리고 Si 등이 미량 첨가된 산화물임을 확인하였고, 이들의 외형으로부터 결정상이 잘 발달된 것을 확인하였다.

• 한국세라믹학회지
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• 제52권1호
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• pp.19-22
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• 2015

The joining behavior of YSZ ceramics to the glasses used in the $9Al_2O_3-24ZrO_2-51SiO_2-16R_2O$ and $9Al_2O_3-24ZrO_2-51SiO_2-7La_2O_3-9R_2O$ (wt%) glass systems was investigated. The glass transition and softening temperatures were determined to be $430^{\circ}C$ and $760^{\circ}C$, respectively. The behavior of the contact angle was inversely proportional to an increase in the temperature. The Zr element in YSZ acted as a nucleation agent and contributed to the bonding behavior at the interface.

• 대한기계학회논문집
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• 제19권3호
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• pp.631-638
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• 1995

In this study, mechanical characteristics test of Functionally Gradient Materia (FGM) was performed by means of Modified Small Punch (MSP) Test with FGM; NiCrAlY-8YSZ and PSZ-Ni. To determine fracture mechanic factor, it was carried out MSP test that has possibility with small specimen (10*10*0.5 mm$^{t}$ ) and AE test to analyze micro fracture mechanism. As a result, fracture behavior became varied from brittle fracture to ductile as the content of Ni(or NiCrAlY) composition was increased and fracture energy was increased too. AE characteristics demonstrated that AE technique can detect the onset of fracture processes and AE energy was suddenly increased in the vicinity of maximum load. Since Young's modulus, fracture stress and fracture toughness was determined by MSP test, it can be known that the composition of NiCrAly 75%/8YSZ25% has the best mechanical property and furthermore this result is supported with fracture surface observation.