• Title/Summary/Keyword: 볼트파손

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An Experimental study on Failure Mode of Space Frame's Ball joint connection (스페이스프레임의 볼조인트 접합부 파괴모드에 관한 실험적 연구)

  • Lee, Sung-Min;Kim, Min-Sook;Kim, Dae-Young;Song, Chang-Young;Kang, Chang-Hoon
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.6
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    • pp.61-68
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    • 2007
  • The hole for the insertion of the pin in the shank is exist at ball joint connection of the space frame. It brings about the brittle fracture caused by stress concentration. Consequently it cannot expect the deformation performance or energy absorption performance from ball joint connection. In this study we developed a new connection details which will increase the plastic deformation performance at ball joint connection and can absorb the error in construction, which expect the plastic deformation performance at the reduced shank without brittle fracture at the screw of bolt and pin. Also it's capacity is verified by the performance in numerical analysis and test. We confirmed bolt's plastic deformantion performance through controled shank and pin's area.

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Optimal Design of Thick Composite Wing Structure using Laminate Sequence Database (적층 시퀀스 데이터베이스를 이용한 복합재 날개 구조물의 최적화 설계)

  • Jang, Jun Hwan;Ahn, Sang Ho
    • Composites Research
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    • v.30 no.1
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    • pp.52-58
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    • 2017
  • This paper presents the optimum design methodology for composite wing structure which automatically calculates the safety margin using optimization framework integrating failure modes. Particularly, its framework is possible to optimize sizing procedure to prevent failure mode which has the greatest effect on reducing the sizing time of composite structure. The main failure mode was set as the first ply failure, buckling failure mode, and bolted joint stress field, and the margin was calculated to minimize the weight. The design variable is a laminate sequence database and the responses are strain, buckling, bolted joint stress field. The objective function is the mass of the wing structure. The results of buckling analysis were compared using the finite element model to verify the robustness and reliability of Composite Optimizer.

A Study on Seismic Protection Equipment for Fire Pipes Installed on Buildings (건축물에 설치되는 소방용 배관의 내진장치에 관한 연구)

  • Lim, Geon-Tae;Lim, Sang-Ho
    • Industry Promotion Research
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    • v.4 no.1
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    • pp.1-9
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    • 2019
  • This study is a technology related to a seismic protection device for a fire pipe for installation in a building such as an apartment or a building. The fire pipe is fixed to the base panel by fastening bolts so as to flow left and right. The present invention relates to an earthquake-resistant apparatus for a fire-extinguishing piping, which is capable of minimizing damages caused by an earthquake in order to prevent damages and breakage of a fire-extinguishing pipe by mitigating earthquakes, vibrations, It is connected to an insert plate embedded in concrete or ceiling hanger bolts formed at regular intervals on the ceiling to keep the piping constant from the ceiling and to keep the horizontal condition of the piping always constant so that the piping relaxes or sags And to effectively prevent damage to the piping. The can get.

Failure Characteristics of Carbon/BMI Sandwich Composite Joint under Pull-out Loading (풀아웃 하중을 받는 카본/BMI 샌드위치 복합재 체결부 파손특성 연구)

  • Lee, Gyeong-Chan;Choi, Young-Ho;Lee, Kowan-Woo;Sim, Jae-Hoon;Jung, Young-In
    • Composites Research
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    • v.30 no.2
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    • pp.132-137
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    • 2017
  • The purpose of this paper is to investigate failure characteristics of Carbon/BMI-Nomex honeycomb sandwich on design parameters. A total of 6 types sandwich specimens were manufactured according to core height, face thickness and density, and environmental condition were applied to evaluate temperature and humidity effects of one of these specimens. The test results show that the core shear buckling loads was commonly observed in all specimens except for the joint with density of $64kg/m^3$. After core shear buckling, however, the joint carried additional loads over the buckling loads and then finally failed in the upper face and lower face at the same time. In the case of specimen having high stiffness, the maximum failure load was low due to interfacial failure of the upper face and core without initial core shear buckling. The ETW1 and ETW2 conditions, which were carried out to evaluate the environmental condition of the sandwich specimen, show an initial failure mode which was significantly different from RTD condition. Also, the ETW2 condition with increased temperature under the same humidity shows that the core shear buckling load was 18% less than ETW1 condition.

Small Crack Detection in Bolt Threads by Predictive Deconvolution (예측디콘볼루션에 의한 볼트 나삿니의 미세 균열 검출)

  • Suh, Dong-Man;Kim, Whan-Woo
    • The Journal of the Acoustical Society of Korea
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    • v.16 no.1
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    • pp.5-9
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    • 1997
  • If small cracks in stud bolts are not detected early enough, they grow rapidly and cause total fracture. It is difficult to detect, prior to failure, flaws such as stress-corrosion cracking in thread roots and corrosion wastages using conventional ultrasonic testing methods during inservice inspection. This study show a method of detecting a small crack by digital signal processing. When ultrasonic beams travels into threads in parallel way, the echoes from each successive threads has almost the same intervals between any two signals. We can estimate the next thread signal based on previous thread signal by the predictive distance. The optimized operator is used to remove the predicted successive thread signals so that a small crack signal can be detected.

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Design and static structural analysis of KSLV-I upper stage cowls (KSLV-I 상단부 카울 설계 및 구조 해석)

  • An, Jae-Mo;Kim, Kwang-Soo;Jang, Young-Soon
    • Aerospace Engineering and Technology
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    • v.6 no.2
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    • pp.111-118
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    • 2007
  • KSLV-I which is being developed in KARI is composed with two stages, and adaptor ring is used for coupling stage. Cables for interconnecting between stage is exposed on the outside. Also 8 pyro bolts which are installed in adaptor ring are used for separation of stage. In general, cowl is used for protecting exposed parts or structure which are anxious about damage from outer environment. In KSLV-I, two kind of cowls are designed. The one is umbilical cowl, and the other is pyro bolt cowl. Because cowl is exposed on the outside, heat and pressure load developed from air have effect on cowls. Therefore verification of structural strength through static analysis is required. In this study, static analysis in load condition except heat load is accomplished. In result of analysis, structural strength of pyro bolt cowl is verified. But breakage of umbilical cowl is confirmed in pressure load condition. So design of umbilical cowl is modified for satisfying required structural strength. And structural strength of umbilical cowl through analysis is verified.

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A study on the fatigue fracture of engine valve cover bolt for a wheel loader (휠로더 엔진 밸브 커버 볼트의 파손 원인 규명 및 개선)

  • Lee, Kun-Hee;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1218-1222
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    • 2006
  • The bolts fixing the valve cover to the engine were often reported to be failed in a wheel loader model. Recently this failures were continually repeated in the specified equipment. In order to identify the fatigue fractures of the bolts, various vibration tests were carried out. From these tests, it was found out that the failure was due to the resonance between the excitation force of engine and the transverse mode of engine valve cover. So, the several modifications for the bolts were considered to avoid the resonance. Finally, the bolt failure problem was clearly resolved.

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월성 원자력 발전소에서의 피동열침원이 노심손상에 미치는 영향

  • Kim, Dong-Ha;Song, Yong-Man;Choi, Young;Jin, Young-Ho;Park, Su-Yong
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05a
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    • pp.795-800
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    • 1998
  • 월성 발전소에서의 중대사고 진행을 예측하고 분석하기 위하여 CANDU 발전소의 중대사고 해석코드인 ISAAC을 이용하여 능동 안전 장치들이 동작하지 않는 발전소 정전사고에 대한 분석을 수행하였다. ISAAC은 사고 관리용 전산코드로 개발된 MAAP4/PWR를 근간으로 월성 발전소의 고유 특성에 관한 모델들을 추가하여 개발되었다 월성 발전소의 경우 칼랜드리아 안의 감속재와 칼랜드리아 볼트 안의 냉각수는 피동 열침원으로, 능동 안전 장치들이 동작하지 않는 중대사고시 노심으로부터의 붕괴열을 제거하여 노심 손상을 지연시킬 수 있다. 발전소 정전사고에 대한 ISAAC 계산 결과 노심 손상후 칼랜드리아 파손까지 약 40 시간이 예상되며, 이 동안에 운전자는 사고를 완화시킬 수 있는 방안을 모색할 수 있다. 따라서, 월성발전소의 피동안전장치는 사고 관리 전략 수립에 중요한 기능을 담당한다.

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Failure Analysis on SCM435 High Strength Bolt of Forging Die (단조 금형 SCM435 고장력 볼트의 파손 해석)

  • Yun, Seo-Hyun;Kim, Min-Heon;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.649-655
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    • 2019
  • Fracture behaviors of SCM435 high strength bolt have been studied including macroscopic and microscopic fracture observation, Energy Dispersive X-ray Spectroscopy, Vickers hardness test and applied stress evaluation. cracks (ratchet marks) were generated by the repetitive loads acting on the bolts, initial stress of bolt and the stress concentration. The applied stress was found to be slightly higher than the fatigue limit of the material. The initial stress of bolt must be removed, and the mold temperature during the process must be maintained by room temperature. Bolts are recommended to be peened to improve fatigue limit.

Suggestion of Procurement Strategy with Commodity Classification by Peter Kraljic Matrix (피터 크랄직 매트릭스 기법에 의한 자재 분류를 활용한 구매 전략 제안)

  • Choi, Hyun Koo;Lee, Jae-Heon
    • Plant Journal
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    • v.11 no.3
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    • pp.53-63
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    • 2015
  • 구매자는 일반 제조업에서 자재를 피터 크랄직 매트릭스 기법에 의해 경쟁품목, 일반품목, 전략품목, 위험품목으로 분류한 후 각 품목 특성에 맞추어 구매 전략을 수립한다. 피터 클라직 매트릭스란 구매 리스크와 비즈니스 영향도 즉 특정 품목의 구매 금액 비중에 따라 자재를 분류하는 기법이다. 본 논문은 플랜트 엔지니어링산업에서 플랜트 기자재를 대상으로 피터 클라직 매트릭스 기법에 의해 기자재를 분류한 후 각 품목 특성에 맞는 구매 전략을 제안하고 사례 기업인 A사가 사우디아라비아에서 수행하는 발전 플랜트 기자재에 제안한 구매 전략을 적용하여 그 효과를 검증한 것이다. 플랜트 엔지니어링산업은 수주산업인데 총 수주금액 중 구매가 차지하는 비중은 약 50~60%이다. 따라서 프로젝트를 수행할 때 원가를 절감하여 이익을 극대화하기 위해 구매는 매우 중요한 역할을 한다. 플랜트 기자재는 크게 회전기계류, 고정장치류, 전기자재류, 제어자재류, 배관자재류로 구분된다. 각 공종별 플랜트 기자재에 대해 구매 지출 분석을 한 후 피터 클라직 매트릭스 기법에 의해 플랜트 기자재를 분류한 결과 경쟁품목에는 열교환기, 저장탱크 등이 포함되었고 일반품목에는 전선관, 조명기자재, 밸브 등이 포함되었다. 또한 전략품목에는 가스터빈, 가스터빈 흡입공기 냉각장치 등이 포함되었고, 위험품목에는 가스터빈 고정 볼트 등이 포함되었다. 경쟁품목 중 다관형 열교환기는 공급자와 공동으로 원가 모델을 구축하는 전략을 수립했고 저장탱크의 경우에는 공급자에게 원자재를 사급하는 전략을 수립하였다. 그 전략을 A사가 수행하는 프로젝트에 적용한 결과 각각 20%와 6%의 원가 절감 효과를 얻었다. 일반품목 중 전선관은 구매 대행사를 활용하는 전략을 수립했고 조명기자재는 기술 사양 검토 과정을 생략한 구매 프로세스 간소화 전략을 수립하였다. 그 결과 약 10%의 원가 절감과 평균 5일의 발주기간을 단축할 수 있었다. 전략품목 중 가스터빈 흡입공기 냉각장치는 공급자와 포괄적 양해각서를 체결하여 공동으로 사업주에 대응하는 전략을 수립했고 그 결과 프로젝트 수행 안정성 확보와 공급자 조기 참여를 통한 발주 스케줄 단축을 이룰 수 있었다. 위험품목 중 가스터빈 고정볼트는 재고 확보 전략을 수립하여 자재의 부족이나 파손으로 인해 프로젝트 공기에 영향을 주지 않도록 리스크를 감소시키는 효과를 얻었다.

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