• Title/Summary/Keyword: 볼트검사

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Integrity Inspection of Through Bolt for Compressor Rotor in Gas Turbine (가스터빈 압축기 로터용 관통볼트의 건전성 검사)

  • Kim, T.H.;An, M.J.;Lee, J.H.;Hwang, J.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2012.05a
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    • pp.137-138
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    • 2012
  • 본 연구에서는 가스터빈 압축기 로터용 제작 관통볼트의 건전성 검사가 수행됐다. 육안검사, 치수, 재질, 경도 및 피닝처리 등을 검사했으며 GE 볼트와 비교해 건전성을 판단하였다. 평가 결과 제작볼트는 기준범위 이하의 피닝강도로 처리되었다. 이에 숏피닝 강도를 향상시켜 다시 제작된 수정볼트를 재검사했고 모든 항목에서 기준범위에 포함됨을 확인했다. 궁극적으로 본 연구에서 수행된 가스터빈 압축기 로터용 관통볼트의 건전성 검사가 유효함을 확인하였다.

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A High-speed Automatic Precision Inspection System for Bolts Defects (볼트 결함 판별을 위한 고속 정밀 검사 장치 개발)

  • Oh, Choon-Suk;Lee, Hyun-Min
    • The KIPS Transactions:PartB
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    • v.10B no.3
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    • pp.305-310
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    • 2003
  • In this paper we deal with the system design and development of the high-speed automatic precision inspection for the defects of bolts. In order to inspect bolts continuously, we used the conveyor system. Also, this conveyor includes the servo motor and encoder to achieve accurate movement. According to encoder signal, line-scan camera captures the line-by-line image of bolts and after one frame is accumulated, various parameters are calculated and inspected by image processing algorithms. Experimental results using the developed facilities are presented to demonstrate the efficiency of the proposed equipment.

A Machine Vision System for Inspection of Car Sunroof Using SVM Algorithm (SVM 학습 알고리즘을 이용한 자동차 썬루프 장치의 볼트 유무 검사 장비)

  • Kim, Giseok;Lee, Saac;Cho, Jae-Soo
    • Proceedings of the Korea Information Processing Society Conference
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    • 2013.05a
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    • pp.289-292
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    • 2013
  • 본 논문은 SVM(Support Vector Machine) 학습알고리즘을 이용하여 자동차 썬루프 장치의 볼트 유무를 검사하는 자동차 부품 검사 장비에 관한 것이다. 자동화 시스템은 높은 정밀도와 생산성을 위한 빠른 처리 속도를 요구한다. 이를 위해 본 논문에서는 선형 SVM 학습알고리즘을 활용하여 자동차 썬루프 장치의 볼트 유무를 검사하는 알고리즘을 개발하였다. SVM 알고리즘은 분류를 위한 알고리즘이지만 ROI(Region-Of-Interest) 내의 모든 윈도우에 대한 분류를 수행하여 검출기 역할을 할 수 있도록 한다. 볼트가 있는 경우와 볼트가 없는 경우가 아닌 네거티브 샘플을 확보하기 위해 검출 대상 물체 주변에서 다양한 네거티브 샘플들을 추출한다. 그 결과 물체가 예상 위치에서 다소 빗나가는 경우에도 볼트 유무를 판별할 수 있을 뿐 아니라 볼트의 위치까지 검출할 수 있고, 처리 속도에서 자동화 시스템이 요구하는 수준에 도달함을 실험 결과를 통해 검증한다.

Development of Bolt Tap Shape Inspection System Using Computer Vision Technology (컴퓨터 비전 기술을 이용한 볼트 탭 형상 검사 시스템 개발)

  • Park, Yang-Jae
    • Journal of Digital Convergence
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    • v.16 no.3
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    • pp.303-309
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    • 2018
  • Computer vision technology is a component inspection to obtain a video image from the camera to the machine to perform the capabilities of the human eye with a field of artificial intelligence, and then analyzed by the algorithm to determine to determine the good and bad of production parts It is widely applied. Shape inspection method was used as how to identify the location of the start point and the end point of the search range, measure the height to the line scan method, in such a manner as to determine the presence or absence of the bolt tabs average brightness of the inspection area in a circular scan type value And the degree of similarity was calculated. The total time it takes to test in the test performance tests of two types of bolts tab enables test 300 min, and demonstrated the accuracy and efficiency of the inspection on the production line represented a complete inspection accuracy.

A Study on the Application of Non-destructive (Ultrasonic) Inspection Technique to Detect Defects of Anchor Bolts for Road Facilities (도로시설물 적용 앵커볼트 결함 검출을 위한 비파괴(Ultrasonic) 검사 기법 적용에 대한 연구)

  • Dong-Woo Seo;Jaehwan Kim;Jin-Hyuk Lee;Han-Min Cho;Sangki Park;Min-Soo Kim
    • Journal of Korean Society of Disaster and Security
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    • v.15 no.4
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    • pp.11-20
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    • 2022
  • The general non-destructive inspection method for anchor bolts in Korea applies visual inspection and hammering inspection, but it is difficult to check corrosion or fatigue cracks of anchor bolts in the part included in the foundation or in the part where the nut and base plate are installed. In reality, objective investigation is difficult because inspection is affected by the surrounding environment and individual differences, so it is necessary to develop non-destructive inspection technology that can quantitatively estimate these defects. Inspection of the anchor bolts of domestic road facilities is carried out by visual inspection, and since the importance of anchor bolts such as bridge bearings and fall prevention facilities is high, the life span of bridges is extended through preventive maintenance by developing non-destructive testing technology along with existing inspection methods. Through the development of this technology, non-destructive testing of anchor bolts is performed and as a technology capable of preemptive/active maintenance of anchor bolts for road facilities, practical use is urgently needed. In this paper, the possibility of detecting defects in anchor bolts such as corrosion and cracks and reliability were experimentally verified by applying the ultrasonic test among non-destructive inspection techniques. When the technology development is completed, it is expected that it will be possible to realize preemptive/active maintenance of anchor bolts by securing source technology for improving inspection reliability.

A Study of Reliability Improvement for Mechanical Property of Explosive Bolt Body (폭발볼트 몸체 물성의 신뢰성 향상 연구)

  • Lee Yeung-Jo;Kim Dong-Jin;Kang Won-Kyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.173-176
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    • 2005
  • The present work has been studied the reliability improvement of inspection method for explosive bolt body. The standard value of impact test is made from impact test of explosive bolt body and a useful data is established to the correlation between the hardness and impact data of bolt body. The method is overcome an error obtained from conventional inspection by analysing the mechanical data from each inspection and can be improved to the reliability when mechanical property of explosive bolt body is inspected.

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An Automatic Imaging System for the Bolts Inspection (볼트 검사를 위한 영상 자동 장치)

  • Oh, Choon-Suk;Lee, Hyun-Min;Ryu, Young-Ki;Lim, Jong-Seul
    • Proceedings of the Korea Information Processing Society Conference
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    • 2002.11a
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    • pp.687-690
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    • 2002
  • 본 논문은 자동으로 볼트를 검사할 수 있는 장치에 대한 시스템 설계 및 제품 개발에 관해 다룬다. 볼트를 연속적으로 검사하기 위해 컨베이어를 이용하고 이를 동작시키기 위한 서보모터와 엔코더를 부착하여 정확한 이송량를 유지하게 된다. 엔코더 신호를 수신한 라인스캔 카메라의 동작에 따라 프레임 그래버로 볼트 영상을 전송하며 한 프레임을 구성한 후 영상 검사 알고리즘에 의해 파라메터를 측정하고 검사하게 된다. 제작된 결과물을 이용하여 실험을 통해 본 장치의 효용성을 입증하고자 한다.

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A Study on Constitution of Plant Safety Inspection System for Measuring Joint Axial Force of High Tension Bolt (고장력 볼트의 체결축력 측정을 위한 설비 안전 검사 시스템 구축에 관한 연구)

  • Kim, J.Y.;Park, S.G.;Kim, H.S.;Kim, C.H.;You, S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.371-377
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    • 1995
  • By using ultrasonic waves, we obtained conclusion from the experiment for measuring joint axial force of high tension bolt. The conclusion is followed. : From the high tension bolts used at turbine of Thermoelectric Power Plant, we obtained the equation of calculating joint axial force that is ${\sigma}=\frac{{\Delta}BPD}{j{\times}{\Sigma}{\delta}}$. By using IBM PC, which is inputed by the equation for calculating joint axial force of high tension bolts, we got joint axial force of high tension bolts form beam path of ultrasonic waves. Furrther, we can identify that constitution of plant safety inspection system is possible.

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Estimation of the Axial Stress in High-Tension Bolt by Acoustoelastic Method (음탄성법을 이용한 고장력 볼트의 축응력 평가)

  • Chun, Hae-Hwa;Lee, Tae-Hoon;Jhang, Kyung-Young;Kim, Noh-Yu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.285-290
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    • 2006
  • The evaluation of clamping condition has been regarded as the main issue in the safety-maintenance of the clamped high-tension bolts. For this, this paper proposes a method to estimate the axial stress by measuring the TOF (Time-Of-Flight) of ultrasonic wave, which is based on the acoustoelasticity or the dependency of sound speed on the stress. In this method, however, the variation of sound speed within the range of stress induced under the field condition is very small, and thus the accuracy of the TOF measurement is important. We adopted the phase detection method using tone-burst ultrasonic wave to measure the precise TOF. In order to verify the usefulness of the proposed method experiments are carried out and the results were compared with the stress measured by the strain gage. The results show good agreement with each other, and from these we can conclude that the proposed method is highly useful fnr the evaluation of clamping condition in the clamped high-tension bolts.

Discrimination of Bolt and Nut's Presence in a T-Bar Using Image Processing Method (영상처리 방법을 이용한 T-Bar의 볼트와 너트 유무 판별)

  • Joo, Ki-See;Kim, Eun-Seok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.13 no.5
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    • pp.937-943
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    • 2009
  • In this paper, the algorithm discriminating the existence and nonexistence of bolts and nuts using image processing in an automobile T-Bar influencing the vibration of a frame, is introduced. To distinct whether bolts and nuts exist or not, the features of bolts and nuts are learned, and then these feature values are matched using a statistical pattern matching algorithm. Furthermore, the minimum and maximum variation rate of pixel values are used since the matching rate is low with the large variation of pixel values of bolts and nuts in each image. The proposed method in this paper is very efficient in the automation of inspection requiring real time since the inspection time is significantly reduced compared with the conventional methods.