• Title/Summary/Keyword: 복합재 체결부

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Hygrothermal Effect on the Strength of Carbon/Epoxy Composite Single-Lap Bonded Joints (고온습도 및 저온 환경이 복합재 접착 체결부 강도에 미치는 영향 연구)

  • Song, Min-Gyu;Kweon, Jin-Hwe;Choi, Jin-Ho;Kim, Hyo-Jin;Song, Min-Hwan;Shin, Sang-Joon;Byun, Jai-Hyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.2
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    • pp.119-128
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    • 2010
  • The hygrothermal effect on the strength of composite single-lap bonded joints were investigated. The specimens were manufactured in four different manufacturing methods and tested in three different environmental conditions. An interesting result is that the strengths of the joints in the elevated temperature and wet (ETW) conditions were found to be 11 ~ 23% higher than those in the room temperature and dry (RTD) environment. In contrast, the strengths of the joints in the cold temperature and dry (CTD) condition decrease by 8 ~ 21% compared to those in the RTD environment except for cobonded joint. The difference in the strength by testing environments is mainly attributed to the change of the material properties of adhesive by temperature and moisture.

A Study on Optimum Design Analysis of Bolt Locations for Metal Joint Parts of Railway Composite Bogie Frames using Sub-modeling Method (서브모델링 기법을 이용한 철도차량 복합재 대차프레임의 금속재 체결부 볼트 위치 최적화 해석 연구)

  • Kim, Jun-Hwan;Shin, Kwang-Bok;Ko, Hee-Young;Kim, Jung-Seok
    • Composites Research
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    • v.23 no.6
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    • pp.19-25
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    • 2010
  • This paper describes the optimum design of bolt locations for metal joint parts of railway bogie frame made of glass fiber/epoxy 4-harness satin woven laminate composite and PVC foam core. The optimum design analysis was done by sub-problem approximation method using Ansys Parameter Design Language(APDL). The sub-modeling method was introduced to conduct the detailed recalculation for the only target parts and reduce calculating time. The structural analysis for composite bogie frame was performed according to JIS E 4207. The results showed that the optimum design analysis using sub-modeling method was able to obtain faster and more precise results than that of the entire model by the control of mesh size for the target parts, and the maximum Von-Mises stress has been reduced in comparison with its original dimensions due to the optimum design of bolt locations.

Failure Behavior of Pin-jointed Cylindrical Composites Using Acoustic Emission Technique (AE기법을 이용한 원통형 복합재의 핀 체결부 파괴거동)

  • Yoon, Sung-Ho;Hwang, Young-Eun;Kim, Chan-Gyu
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.4
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    • pp.9-15
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    • 2012
  • In this paper, the bearing strengths and fracture behaviors of the pin-jointed carbon fiber/epoxy composites were investigated through pin loading test with acoustic emission technique. The composites were fabricated by a filament winding process, and three types of laminated patterns were considered. Type 1 was fabricated with stitch, Type 2 was fabricated without stitich and Type 3 was fabricated with prepregs. According to the results, bearing strength of Type 1 was 3.3% lower than that of Type 2 and that of Type 3 was highest. Type 1 and Type 2 revealed a net-tension failure mode, respectively, whereas Type 3 pattern exhibited a bearing failure mode. Also, acoustic emission energy of the Type 3 was higher than that of the Type 1 and Type 2. Therefore, the Type 3 was found to be structurally safer than the Type 1 and Type 2.

Failure of composite sandwich joints under pull-out loading (풀아웃 하중을 받는 복합재 샌드위치 체결부의 파손거동 연구)

  • Park, Yong-Bin;Yang, Hyeon-Jeong;Kweon, Jin-Hwe;Choi, Jin-Ho;Cho, Hyun-Il
    • Composites Research
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    • v.24 no.1
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    • pp.17-23
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    • 2011
  • The failure of composite sandwich joints was experimentally investigated. A total of 30 joint specimens of 5 different types were tested with various fastening methods and core materials. In the NomexTM core sandwich joints, the core shear buckling was commonly observed in all the specimens which was followed by the slope change of the load-displacement curve. After the shear buckling, however, the joints carried additional loads of 50~200% over the buckling loads and then finally failed in the upper face breakage. The joints of PMI foam core showed the shear failure of the core instead of shear buckling and experienced the sharp drop of the carried load. Considering the failure modes, while both the core and face properties are important in the $Nomex^{TM}$ core joints, core shear strength seems to be the critical factor for the foam core joints.

A Numerical Method for Strength Analysis of Composite Joints (복합재 체결부 강도해석을 위한 새로운 수치해석방법)

  • Kang BongSoo;Jung JaeWoo;Kweon Jin-Hwe;Choi Jin-Ho
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.202-205
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    • 2004
  • A numerical method is presented to determine the characteristic lengths for the failure analysis of composite joints without characteristic length tests. In the conventional methods, compressive characteristic length was determined from the result of a combined bearing test and finite element analysis. The present study, however, shows that the same compressive characteristic length can be obtained by numerical calculation without the bearing test. A new method to define the tensile characteristic length is also introduced so that the tensile characteristic length is numerically determined without the tensile test. Failure loads based on the numerically calculated characteristic lengths are validated by the test results for composite joints

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Strength of Composite-to-Aluminum Bonding and Bolting Hybrid Joints (복합재-알루미늄 이종재료 하이브리드 체결부 강도 특성에 관한 연구)

  • Jung, Jae-Wo;Kim, Tae-Hwan;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.57-60
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    • 2005
  • Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

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An Experimental Study on the Strength of Two Serial Bolt-Fastened Composite Joints under Elevated Temperature and Humid Condition (고온다습 조건($82.2^{\circ}C$)에서 2열 볼트 체결 복합재 조인트의 강도에 관한 실험적 연구)

  • Kim, Hyo-Jin
    • Composites Research
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    • v.22 no.5
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    • pp.30-36
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    • 2009
  • The failure strengths and modes in carbon fiber reinforced polymeric composites, with two serial bolt-fastened composite joints, were investigated to evaluate the typical joint configurations of composite components. The parametric studies were performed experimentally at room temperature dry and elevated temperature wet, $82.2^{\circ}C$ on several different laminate configurations. Based on the experimental data presented, two basic load-displacements curves are observed. Each failure mode has the characteristic curve. It is showed that the bearing failure mode occurs in elevated temperature wet condition. It is analysed that the strength of bearing failure mode is not highly depending on the effective modulus of specimen. The failure strength at elevated temperature wet is decreased by the cause of interfacial deterioration between fiber and matrix with moisture absorption.

A Study for Failure Test and Progressive Failure Analysis on Composite Laminates Mechanical Joint (복합재료 적층판 기계적 체결부 파손시험 및 점진적 파손해석에 대한 연구)

  • Kwon, Jeong-Sik;Kim, Jin-Sung;Yang, Yong-Man;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.1
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    • pp.21-29
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    • 2017
  • In this paper, the total procedure for composite laminate mechanical joint (ASTM D5961 Proc. A, B) from fixture design to test analysis was showed. Composite laminate mechanical joints were analyzed using the FEM(Finite Element Method) and compared to test results. A progressive failure analysis was applied to FEM to analyze the failure behavior of test specimens. Three failure theories - maximum stress, maximum strain, and Tsai-Wu were applied to FEM to predict test failure load. General parameters for composite laminate joints were reviewed and the differences of bearing strength were compared with major parameters.

Strength of Composite Single-Lap Bonded Joints with Various Manufacturing Processes for Aircraft Application (항공용 복합재 단일겹침 접착 체결부의 제작공정에 따른 강도 연구)

  • Song, Min-Gyu;Kweon, Jin-Hwe;Choi, Jin-Ho;Kim, Hyo-Jin;Song, Min-Hwan;Shin, Sang-Joon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.8
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    • pp.751-758
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    • 2009
  • Failure strengths of composite single-lap adhesive joints were investigated with various parameters such as manufacturing method, overlap length and adherend thickness. A total of 335 single-lap joint specimens were tested under tension. Specimens were fabricated with 4 different manufacturing processes; cocuring without and with adhesive, secondary bonding and co-bonding. Each manufacturing process has 5 different overlap lengths and 4 different thicknesses, respectively. As expected, failure strength is higher in thicker adherend joints and lower in larger overlap length specimens. Interesting result is that the secondary bonded joints show the higher strength than the cobonded and cocured joints with adhesive, and give close or even higher strength compared with non-adhesive cocured case.