• Title/Summary/Keyword: 복합재 체결부

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Strength Analysis of Composite Double-lap Bolted Joints by Progressive Failure Theory Based on Damage Variables (손상변수기반 점진적 파손이론을 이용한 복합재 이중 겹침 볼트 체결부의 강도 해석)

  • Kim, Sang-Kuk;Kweon, Jin-Hwe
    • Composites Research
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    • v.26 no.2
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    • pp.91-98
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    • 2013
  • A three-dimensional finite analysis method was proposed to predict the failure of composite double-lap bolted joints, which is based on the stiffness degradation method using damage variables and Hashin's three-dimensional failure criteria. Ladeveze's theory using damage variables to consider the matrix/shear damage was combined with stiffness degradation in fiber direction. Four different failure modes were considered including matrix compression/shear, matrix tension/shear, fiber compression, and tension failures. The friction between bolt and composite and the clamping force were considered using a commercial finite element software ABAQUS. The damage model was incorporated using the user-defined subroutine of the software. The predicted result was verified with the existing test result for bearing tension double shear and showed the deviation ranging 7~16% from test results.

Fabrication and Evaluation of Composite Panel with L-shaped Stiffeners (L-형 보강재를 가진 복합재 패널의 제작과 평가)

  • Yun, Jong-Hwa;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.26 no.2
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    • pp.99-104
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    • 2013
  • The design of composite joint is important research area because they are often the weakest areas in composite structures. In this paper, the specimens with three paste thickness (0.2 mm, 0.6 mm, 4 mm) were manufactured in secondary bonding method and tested in two different loading direction condition. Also, the failure index of the L-type stiffener was calculated by the finite element method and compared with experimental results.

Failure load prediction of mechanically fastened composite joint with the clamping force (클램핑 포스가 존재하는 복합재료 체결부의 파손강도 예측)

  • Ryu, Choong-O;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.18 no.5
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    • pp.9-14
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    • 2005
  • The design of composite joint is a very important research area because they are often the weakest areas in composite structures. In this paper, the failure load of the mechanically fastened composite joint with the clamping force was predicted by the failure area index method. By the suggested failure area index method, the strength of the mechanically fastened composite joint could be predicted within $22.5\%$ when the clamping force was applied to the composite joint.

Progressive Filure Analysis of Composite Double Bolted Joints using Gradual Degradation Model (점진적 강성 저하 모델을 이용한 복합재 이중 볼트 체결부의 점진적 파손 해석 연구)

  • Kim, Pyunghwa;Kim, Sungmin;Doh, Sungchul;Yoon, Donghyun;Park, Jungsun
    • Journal of Aerospace System Engineering
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    • v.13 no.6
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    • pp.26-35
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    • 2019
  • In this paper, progressive failure analysis is performed on composite joints widely used in various industries such as the aerospace industry. The analysis was conducted on single bolted joints to confirm its reliability and in succession on double-bolted composite joints as well to study the characteristics of progressive failure. Hashin failure criteria and EGDM (energy based gradual degradation model) were used for the analysis. Failure variables are defined by four failure modes, respectively. According to the variables, stiffness degradation has been calculated. As a result of comparing the test and analysis results of single-bolted joints, the error was below 5% and it showed that the analytical results are rather credible. Also, the parametric analysis consequences were obtained conducting the process-progressive failure analysis on the double-bolted composite joints considering edge-distance ratio (e/d ratio) and bolt spacing.

Progressive Failure Analysis of Adhesive Joints of Filament-Wound Composite Pressure Vessel (필라멘트 와인딩 복합재 압력용기의 접착 체결부에 대한 점진적 파손 해석)

  • Kim, Junhwan;Shin, Kwangbok;Hwang, Taekyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1265-1272
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    • 2014
  • This study performed the progressive failure analysis of adhesive joints of a composite pressure vessel with a separated dome by using a cohesive zone model. In order to determine the input parameters of a cohesive element for numerical analysis, the interlaminar fracture toughness values in modes I and II and in the mixed mode for the adhesive joints of the composite pressure vessel were obtained by a material test. All specimens were manufactured by the filament winding method. A mechanical test was performed on adhesively bonded double-lap joints to determine the shear strength of the adhesive joints and verify the reliability of the cohesive zone model for progressive failure analysis. The test results showed that the shear strength of the adhesive joints was 32MPa; the experiment and analysis results had an error of about 4.4%, indicating their relatively good agreement. The progressive failure analysis of a composite pressure vessel with an adhesively bonded dome performed using the cohesive zone model showed that only 5.8% of the total adhesive length was debonded and this debonded length did not affect the structural integrity of the vessel.

A Study on the Bearing Strength of Bolt Jointed Section for Composite Aircraft Radome Under Hygrothermal Environments (열습환경을 고려한 항공기용 레이돔 볼트 체결부의 베어링 강도에 관한 연구)

  • Kim, Ho Il;Ryu, Guh Yun;Kim, Joon;Kim, Kwang Min;Lee, Kyu Song;Park, Young Ju;Park, Byum Jun;Ryu, Hong Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.759-764
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    • 2017
  • This research investigated the hygrothermal effect on the strength of bolt jointed section and moisture contents of composites exposed to hygrothermal environment for composite aircraft radome. The decrease in strength in the test environment is mainly attributed to the change in the material properties of the matrix due to temperature and moisture. The composite specimens were tested in three different environmental conditions: RTD(room temperature and dry), CTD(cold temperature and dry) and ETW(elevated temperature and wet). The failure mode of the bolt jointed composite specimens were studied using tests and finite element analysis. Finite element analysis reasonably predicted the failure load and mode of the joints. A reliability-based design was carried out for the bolt jointed composites of radome.

Pull-off Strength of Jagged Pin-reinforced Composite Hat Joints (요철핀으로 보강된 복합재 모자형 체결부 구조의 강도 연구)

  • Kwak, Byeong-Su;Kim, Dong-Gwan;Kweon, Jin-Hwe
    • Composites Research
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    • v.31 no.6
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    • pp.323-331
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    • 2018
  • The effect of stainless steel jagged-pin reinforcement on the pull-off strength of the composite hat-joint was studied by the test. The pins were physically and chemically surface-treated and inserted in the thickness direction over the interface where the skin and stiffener meet. The specimens including the jagged-pins were made by co-curing process. Diameters of the jagged-pins were 0.3, 0.5 and 0.7 mm. The pin areal densities were set to 0.5 and 2.0% based on the interface area where the skin and stiffener meet. The specimens using 0.3 mm diameter normal (un-jagged) pins with 2.0% areal density were additionally fabricated and tested to investigate the pin shape effect on the pull-off strength. The pull-off strengths of specimens reinforced with 0.5% areal density by 0.3, 0.5, and 0.7 mm diameter pins were 45, 19 and 9% higher than those of un-reinforced specimens, respectively. In case with 2.0% pin areal density, the strengths were 127, 45, and 11% higher than those of un-reinforced specimens, respectively. The test results show that the higher pin areal density results in the higher strength when the pin diameter is the same. When the pin areal density is the same, the smaller pin diameter leads to higher strength. When the joints using jagged-pins and normal pins in 2.0% areal density with 0.3 mm diameter, the joints of jagged-pins showed the 64% higher strength. From the results of this study, it was confirmed that jagged-pin reinforcement can be an effective method for improving the pull-off strength of composite hat-joint.

An Experimental Study on the Strength of Composite-to-Aluminum Hybrid Single-Lap Joints (복합재-알루미늄 단일겹침 하이브리드 체결부 강도 특성 실험 연구)

  • Kim, Jung-Jin;Seong, Myeong-Su;Kim, Hong-Joo;Cha, Bong-Keun;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.9
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    • pp.841-850
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    • 2008
  • Strength and failure of composite-to-aluminum rivetted, bonded, and rivet/bonding hybrid single-lap joints were investigated by experiment. A total of 82 joint specimens were tested with 3 different overlap lengths and 2 types of stacking sequence. FM73m adhesive film and NAS9308-4-03 rivet were used for hybrid joints. While failure loads of the bonded and hybrid joints increased as the overlap length increased, failure loads of the rivetted joints were not affected by the overlap length. Effect of the stacking sequence was not remarkable in the simple bonded or rivetted joints. Failure loads of the hybrid joints, however, showed the maximum of 30% difference depending on the stacking sequence. Major failure mode of the bonded and hybrid joints was the delamination of the composite adherend and failure mode of riveted joints was the rivet failure with local bearing.

Failure Behavior of Pin-jointed Carbon/Epoxy Composites using Acoustic Emission (음향방출법을 이용한 탄소섬유/에폭시 복합재의 핀 체결부 파괴거동)

  • Kim, Chan-Gyu;Hwang, Young-Eun;Yoon, Sung-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.520-522
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    • 2011
  • In this paper, the bearing strengths and fracture behaviors of the pin-jointed carbon fiber/epoxy composites were investigated through pin loading test. The composites were fabricated by a filament winding process, and two types of laminated patterns were considered. According to the results, type 1 pattern revealed a net-tension failure mode, whereas type 2 pattern exhibited a bearing failure mode. Also, acoustic emission energy of the type 2 pattern was higher than that of the type 1 pattern. Therefore, the type 2 pattern was found to be structurally safer than the type 1 pattern.

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Strength of Composit Single-lap Bonded Joints with Different Saltwater Moisture Contents (서로 다른 수분율을 갖도록 염수환경에 노출된 복합재 접착체결부의 강도)

  • Yang, Hyeon-Jeong;Jeong, Mun-Gyu;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Composites Research
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    • v.24 no.4
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    • pp.48-54
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    • 2011
  • The effect of moisture contents by salt water on the strength of composite single-lap bonded joints is investigated. The specimens were manufactured in an autoclave by secondary bonding and immersed in the 3.5% salt water of $71^{\circ}C$ for different durations to get various moisture contents; 0, 0.2, 0.5, 1.0, and 2.0%(saturation). A total of 80 joint specimens were tested for 5 different moisture contents and 2 temperature environments. Test results show that while the joint strengths after the saturation of moisture decrease compared to those of dry ones, the strengths of the pre-saturated joint up to 1.0% of moisture content increase in both room and elevated temperature conditions. It is also shown that the strengths of joints tested in elevated temperature are slightly higher than the strength in room temperature by 2-5% until the moisture content reaches 1 %. In contrast, the high temperature strength of the saturated joint is about 5% lower than the room temperature strength.