• Title/Summary/Keyword: 복합재 블레이드

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Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Study on a 500W Class Wind Turbine using a High Efficiency Composite Blades (고효율 복합재 블레이드를 사용한 500W급 풍력터빈에 관한 연구)

  • Kong, Chang-Duk;Choi, Su-Hyun;Park, Hyun-Bum
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.2
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    • pp.201-208
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    • 2009
  • Recently, the wind energy has been widely used as a renewable energy resource due to lack and environmental issues of the mostly used fossil fuel. This work is to develop a 500W class small wind turbine blade which will be applicable to relatively low speed region like Korea and for the domestic use. For this blade a high efficiency wind turbine blade was designed with the proposing aerodynamic design procedure, and a light and low cost composite structure blade was designed considering fatigue life. Structural analyses including load case study, stress, deformation, buckling and vibration analysis were performed using the Finite Element Method. The fatigue life was estimated using the load spectrum analysis and the Miner rule. In order to evaluate the designed blade, the structural and aerodynamic performance tests were carried out, and the test results were compared with the analysis results.

A Lightweight Design of the Spar cap of Wind Turbine Blades with Carbon Fiber Composite and Ply Reduction Ratio (탄소섬유 복합재 및 두께 축소율을 이용한 풍력 블레이드 스파캡 경량화 설계)

  • Kim, Do-Won;Jeong, Gyu;Lim, Jae Hyuk;Lim, Jun-Woo;Yu, Byeong-Min;Lee, Kil-Sung
    • Journal of Aerospace System Engineering
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    • v.12 no.2
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    • pp.66-75
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    • 2018
  • In this paper, a lightweight design of the spar cap of 2MW wind turbine blade was carried out using the ply reduction ratio (PRR) and CFRP with a trade-off study. The spar cap is one of the most critical factor in determining the mechanical performance of the blade. Tsai-Wu and Puck fracture theory were used to determine the fracture. As a result, the CFRP composite material could be lighter in terms of weight by about 30% than GFRP composite material under the same conditions. Based on the analytical results, we derive the optimal value of the laminate thickness of the composite material and present the structural performance improvement and the lightweight design result.

Static Aeroelastic Analysis of Hingeless Rotor System in Hover Using Free-Wake Method (자유후류기법을 이용한 무힌지 로터 시스템의 정지비행시 정적 공탄성 해석)

  • Yoo, Seung-Jae;Lim, In-Gyu;Lee, In;Kim, Do-Hyung;Kim, Doeg-Kwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.2
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    • pp.156-162
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    • 2008
  • The static aeroelastic analysis of composite hingeless rotor blades in hover was performed using free-wake method. Large deflection beam theory was applied to analyze blade motions as a one-dimension beam. Anisotropic beam theory was applied to perform a cross-sectional analysis for composite rotor blades. Aerodynamic loads were calculated through a three-dimensional aerodynamic model which is based on the unsteady vortex lattice method. The wake geometry in hover was described using a time-marching free-wake method. Numerical results of the steady-state deflections for the composite hingeless rotor blades were presented and compared with those results based on two-dimensional quasi-steady strip theory and prescribed wake method. It was shown that wakes affect the steady-state deflections.

Wind Tunnel Test for Scaled Wind Turbine Model (Scale effect correction) (풍력터빈 축소모델 풍동시험 : 축소효과 보상기법)

  • Cho, Tae-Hwan;Kim, Yang-Won;Park, Young-Min;Chang, Byeong-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.282-285
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    • 2008
  • NREL Phase VI 12% 축소모델을 사용한 표준풍력터빈 풍동시험은 2006$\sim$2007년에 수행되었다. 1,2차 풍동시험은 복합재 및 알루미늄 블레이드를 사용하여 블레이드 제작정밀도 및 표면상태에 의한 영향을 파악하기 위해 수행되었다. 3차 풍동시험은 축소효과보상기법 개발을 위해 수행되었다. Bo-105 40% 모델에 사용된 코드확장기법을 적용하여 15% 코드확장 블레이드를 사용하여 풍동시험을 수행하였다. 시험결과 코드확장기법을 적용할 경우 풍속에 대한 토크 기울기는 실물모델과 잘 일치하나, 최대토크 대비 8%정도 간극을 나타내고 있다. 풍력터빈 블레이드와 같이 캠버가 큰 익형을 사용하는 회전체에 대한 수정된 보상기법을 적용할 경우 이러한 간극은 보상될 수 있다.

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Wind turbine test results by blade surface condition in wind tunnel test (풍동시험에서 블레이드 표면상태에 따른 풍력터빈 성능변화)

  • Cho, Tae-Hwan;Kim, Yang-Won;Lee, Deok-Ho;Chang, Byeong-Hee
    • New & Renewable Energy
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    • v.3 no.2 s.10
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    • pp.53-59
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    • 2007
  • NREL Phase VI 12% 축소모델을 사용한 표준풍력터빈 풍동시험은 2006년에 1차 시험이 수행되었다. 1차 풍동시험은 복합재블레이드를 사용하여 표준조건(설치각 3도)에 대해 수행되었으며 블레이드 표면상태에 따라 측정값이 영향을 받는 것을 파악하였다. 2007년 4월에 수행된 2차 풍동시험은 표면상태의 영향을 보다 정확히 파악하기 위해 알루미늄 블레이드를 사용하여 시험을 수행하였으며, 블레이드 제작 정밀도에 따른 영향을 파악하였다. 낮은 레이놀즈 수 영역(저속영역)에서는 블레이드 표면상태 따라 토크 값 다르게 나타나며, 블레이드 끝단 부근의 제작 정밀도는 최대 토크 이후의 영역에 영향을 미치는 것으로 나타났다. 0.1mm 이내의 정밀도로 제작된 모델의 경우 NREL 시험결과와 전체적인 형상이 유사하게 나타나며, 축소효과에 의한 영향으로 최대토크는 약 25% 정도 감소현상을 보이고 있다.

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Thickness Optimization for Spar Cap of Composite Tidal Current Turbine Blade using SQP Method (SQP법을 사용한 복합재 조류력 발전용 블레이드의 스파 캡에 대한 두께 최적화)

  • Cha, Myung-Chan;Kim, Sang-Woo;Jeong, Min-Soo;Lee, In;Yoo, Seung-Jae;Park, Cheon-Jin
    • Composites Research
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    • v.26 no.4
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    • pp.207-212
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    • 2013
  • In this study, the thickness optimization for uni-directional (UD) glass fiber reinforced polymer (GFRP) laminates of the spar cap of composite tidal blades was performed under the tip deflection constrains. The spar cap was composed of GFRP composites and carbon fiber reinforced polymer (CFRP) composites. The stress distributions in the blade as well as its material costs for the optimized results were additionally investigated. The optimized thickness was obtained by interacting a sequential quadratic programming (SQP) algorithm and an ABAQUS software to calculate an objective function. It was confirmed that the thickness of UD GFRP increased with a decrease of the restrained tip deflection when a thickness of UD CFRP laminates was constrained to 9 mm. The weight of the optimized spar-cap increased up to 96.2% while the maximum longitudinal tensile stress decreased up to 24.6%. The thickness of UD GFRP laminates increased with a decrease of the thickness of UD CFRP laminates when the tip deflection was constrained to 126.83 mm. The weight increased up to 40.1%, but the material cost decreased up to 16.97%. Finally, the relationships among the weight, internal tensile stress, and material costs were presented based on the optimized thicknesses of the spar cap.

A Study on Structural Design and Test of 500W Class Micro Scale Composite Wind Turbine Blade (초소형 풍력터빈 복합재 블레이드 구조 설계에 관한 연구)

  • Gong, Chang-Deok;Kim, Ju-Il
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.190-193
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    • 2005
  • The purpose of the present study is to design a 500W-class micro scale composite wind turbine blade. The blade airfoil of FFA-W3-211 was selected to meet Korean weather condition. The skin-spar-f Dam sandwich type structure was adopted for improving buckling and vibration damping characteristics. The design loads were determined at wind speed of 25m/s. and the structural analysis was performed to confirm safety and stability from strength. buckling and natural frequency using the finite element code. NISA II [6]. The prototype was manufactured using the hand-lay up method and it was experimently tested using the sand bag loading method. In order to evaluate the design results. it was compared with experimental results. According to comparison results. the estimated results such as compressible stress. max tip deflection natural frequency and buckling load factor were well agreed with the experimental results.

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국내 개발 항공기의 복합재로 적용 사례와 기술 전망

  • Kim, Yeong-Ui;Gang, Gi-Hwan
    • The Journal of Aerospace Industry
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    • s.65
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    • pp.70-88
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    • 2003
  • 필자가 참여했던 쌍발복합재사업, 쌍발복합재항공기사업, SB427 민수용헬기사업, T-50 초음속고등훈력기 사업을 통해 복합재료의 항공기 적용사례를 고찰하면서, 쌍발복합재항공기는 실험용항공기(Experimental Aircraft)이지만 국내 최초의 전복합재항공기(All-composites Aircraft)로서 항공기 구조물이 순전히 복합재료만을 이용하여 설계 및 제작이 가능하다는 것을 보여주었고, 복합재료를 적용 시 어떠한 이점이 있는지를 보여준 예가 되고 있다. SB427 민수용헬기사업은 헬리콥터에서 로터 블레이드와 동체 등 기체구조물 대분에 왜 복합재료를 사용해야 효과적인 지를 잘 보여주고 있다. SB427 개발 사업을 통해 얻을 수 있는 또 다른 점은 민수용 항공기의 경우 구축된 복합재료 인증체계에 따라 복합재구조물을 개발해야 되고 그래야만 마케팅에서 신뢰를 얻을 수 있다는 것이다. T-50 항공기는 국내에서 최초로 개발된 초음속기로 미익 부문에 복합재료가 응용되었다. 양산 항공기의 주구조물에 복합재료가 쓰인 예는 T-50이 첫 번째 인데 T-50에서 얻어진 복합재 적용기술은 앞으로 개발될 고급 군용기와 민수용기에 널리 활용될 것으로 기대된다. 본 논문에서는, 국내 개발 항공기에서의 복합재료 적용이라는 특정 주제를 중심으로 개발 이력과 기술적 조망을 통하여, 정부, 연구소, 업체 간의 유기적이고 체계적인 전략이 필요하다고 사료되며, 이러한 전략을 바탕으로 효율적인 항공 산업을 선점해야 할 것이다.

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Localization Development of Rotor Blade for Smart Unmanned Aerial Vehicle (스마트무인기 로터 블레이드 국산화 개발)

  • Lee, Myeonk-Kyu
    • Aerospace Engineering and Technology
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    • v.10 no.2
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    • pp.11-19
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    • 2011
  • A localization development of Composite rotor blade for Smart Unmanned Aerial Vehicle(SUAV) has been conducted. Overall localization development encompassed selection of domestic composite material having similar properties to that of original one at its best, coupon tests for data base of new material properties, re-calculation of blade sectional properties, and validation of structural/dynamic design requirements such as isolation of rotor natural frequency from excitation, static and fatigue strength, aeroelastic stability. The results of all these activities are described. This paper briefly discusses the improved manufacturing process for the localization of SUAV blade.