• Journal of Aerospace System Engineering
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• v.17 no.2
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• pp.71-77
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• 2023

Liquid Composite Molding (LCM), an Out of Autoclave (OoA) composite manufacturing process, has big advantages when making large and complex structures of airplanes. Since the importance of LCM process is increasing, FAA has suggested recommended guidance and criteria for the development of material and process specifications for LCM materials and process. The importance of LCM process is also raised by domestic composite material suppliers and OEM. This study suggested structures of material specifications and process specification of LCM materials. Material qualification method for LCM process and material was also developed in this study.

• Composites Research
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• v.36 no.5
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• pp.361-368
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• 2023

Composite materials used in aircraft must be certified using approved materials to ensure the the airworthiness of the aircraft. Certification is carried out by verifying the physical properties and processes of the materials, and producing material and process specifications. The composite material certification system in ROK(Republic of Korea) has been established through the MOLIT(Ministry of Land, Infrastructure and Transport) pilot certification project for aircraft composite materials. Currently, the KIAST(Korea Institute of Aviation Safety Technology) operates and manages the certification and shared data system. This study identifies realm for improvement in the established certification system for aircraft composite materials based on empirical evidence and aims to propose measures for the certification and industrial promotion of domestically produced aircraft composite materials.

• Journal of Aerospace System Engineering
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• v.16 no.3
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• pp.35-41
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• 2022

UAM (Urban Air Mobility) is a new safe, secure, and more sustainable air transportation system for passengers and cargo in urban environments. Commercial operations of UAM are expected to start in 2025. Since production rates of UAM are expected to be closer to cars than conventional aircraft, the airworthiness methodology for UAM must be prepared for mass production. Composite materials are expected to be mainly used for UAM structures to reduce weight. In this paper, the composite material qualification method was derived and the materials were applied for small aircraft application. It is expected to reduce the airworthiness certification time by applying composite material qualification system and its database.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.5
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• pp.446-451
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• 2007

Since the introduction of advanced composite materials for use in aircraft, the material qualification has been a costly burden to the small airframe manufacturer. For each manufacturer, extensive qualification testing has often been performed to develop the base material properties and allowables at operating environmental conditions, regardless of whether this material system had been previously certificated by other manufacturers. In recent years, NASA, industry, and the FAA have worked together to develop a cost-effective method of qualifying composite material systems by the sharing of a central material qualification database. In this paper, the new methodology of composite material qualification is presented and material allowable of 350°F carbon fiber/epoxy composite material produced domestically is determined with this methodology.

• Current Industrial and Technological Trends in Aerospace
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• v.7 no.1
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• pp.128-140
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• 2009

In this paper, the technical problems or considerations which could be arisen at the certification for composite small aircraft structures per FAR Part 23 have been reviewed and the actions expected applicants should take also have been explored. This paper focuses on the technical problems considered to be happening and describes the relation to the certification regulations and to the certification experiences. This paper is general information to composite certification activities, and presents some useful guidance materials and reference materials. The general information described in this paper could not be applied to any composite structures and to the secondary structures which not critical to flight safety.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.48 no.12
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• pp.969-976
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• 2020

Urban Air Mobility is attracting attention as a future innovation industry around the world, and leading industries are considering the application of composite materials for structural robustness and lightening in the designing and manufacturing new concept eVTOL aircraft. To apply composite materials to the new concept of eVTO aircraft, this paper was analyzed about composite material qualification system of FAA & EASA and institutionalized by Korea Government, including the procedures and methods, the organization to carry out the material verification for domestic conditions. The domestic composite material qualification system will not only make it easier for manufacturers of eVTOL aircraft with a new concept to apply composite materials to domestic aircraft through pre-material qualification, but also reduce the burden of material qualification within the period of type certification. In addition, domestic manufacturers of composite materials with qualified material quality and performance will be easy to enter for domestic aircraft applications and composite material manufacturers with experience in applying to aircraft will have a positive impact on overseas exports. This system will be able to promote the development eVTOL aircraft industry of a new concept and enhance international credibility of made aircraft in Korea.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.50 no.6
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• pp.377-384
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• 2022

In the design of composite aircraft structures, it is very important to set material allowables and design values, which take into account certification. And when determining the material allowable and design value of composite structures, the static strength, damage tolerance requirements, and environmental effects should be considered. The building block approach has been applied to the civil and military aviation industry for a long time and provides the principal certification methodology. This current certification methodology is based on extensive testing including coupon, element, sub-component, and full scale test. In this paper, some examples of composite allowable tests have been presented and the fundamental background and application methods of the building block approach have been presented.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.05a
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• pp.119-122
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• 2002

The vibration qualification test of satellite antenna is required to verify that there will be no structural damage due to the severe vibration caused by the launch of satellite. For the qualification test, reasonable test load condition needs to be introduced by dynamic analysis. The present work has been performed to provide an understanding how the qualification test load can be evaluated by the results of both normal mode and sine vibration analyses with notching technique for a composite Ka-band antenna structure.

• The Journal of Aerospace Industry
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• s.65
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• pp.70-88
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• 2003

필자가 참여했던 쌍발복합재사업, 쌍발복합재항공기사업, SB427 민수용헬기사업, T-50 초음속고등훈력기 사업을 통해 복합재료의 항공기 적용사례를 고찰하면서, 쌍발복합재항공기는 실험용항공기(Experimental Aircraft)이지만 국내 최초의 전복합재항공기(All-composites Aircraft)로서 항공기 구조물이 순전히 복합재료만을 이용하여 설계 및 제작이 가능하다는 것을 보여주었고, 복합재료를 적용 시 어떠한 이점이 있는지를 보여준 예가 되고 있다. SB427 민수용헬기사업은 헬리콥터에서 로터 블레이드와 동체 등 기체구조물 대분에 왜 복합재료를 사용해야 효과적인 지를 잘 보여주고 있다. SB427 개발 사업을 통해 얻을 수 있는 또 다른 점은 민수용 항공기의 경우 구축된 복합재료 인증체계에 따라 복합재구조물을 개발해야 되고 그래야만 마케팅에서 신뢰를 얻을 수 있다는 것이다. T-50 항공기는 국내에서 최초로 개발된 초음속기로 미익 부문에 복합재료가 응용되었다. 양산 항공기의 주구조물에 복합재료가 쓰인 예는 T-50이 첫 번째 인데 T-50에서 얻어진 복합재 적용기술은 앞으로 개발될 고급 군용기와 민수용기에 널리 활용될 것으로 기대된다. 본 논문에서는, 국내 개발 항공기에서의 복합재료 적용이라는 특정 주제를 중심으로 개발 이력과 기술적 조망을 통하여, 정부, 연구소, 업체 간의 유기적이고 체계적인 전략이 필요하다고 사료되며, 이러한 전략을 바탕으로 효율적인 항공 산업을 선점해야 할 것이다.

• Composites Research
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• v.19 no.2
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• pp.1-6
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• 2006

The civilian and military agencies require the use of statistic-based allowable to design aerospace vehicles with composite materials. In order to comply this regulation, it is necessary to establish relatively large amount of database, which increases test costs and time. Recently NASA/FAA developed the new method which can satisfy the regulation with smaller test matrix through AGATE(Advanced General Aviation Transport Experiments) program. Especially the concept of material equivalency is very useful when the material has been certified in previous program, and it allows the engineer to use the database with the addition of small test matrix. This paper summarizes the material equivalency and acceptance test methodology so that composite material database can be shared and improve the credibility of the material quality. As a demonstration, the material design allowable of the high temperature carbon/epoxy composite developed domestically was determined with this methodology.