• Title/Summary/Keyword: 보일러 열교환기

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Experimental Study on Thermal Characteristics of Heat Exchanger Modules for Multi Burner Boiler - Part Load Test Results - (멀티버너 보일러용 열교환기 모듈 특성 시험 - 부하별 특성 결과 -)

  • Kim, Jong-Jin;Sung, Choi-Kyu;Ki, Ho-Choong;Kang, Sae-Byul
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1025-1030
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    • 2008
  • We develop heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a heat recovery steam generator (HRSG). This heat recovery system has 4 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 10 bar and tested steam pressure is 4 bar. In order to test these heat exchanger modules, we make a 0.5t/h flue tube boiler (LNG, $40\;Nm^3/h$). The test results of 100% boiler load show that heat transfer rate of 1st module is 49.7 Mcal/h which is 34% of total heat transfer rate and that of 2nd module is 82.6 Mcal/h which is 57% of total heat transfer rate. The reason of higher the heat transfer rate of 2nd module than that of 1st module is that the 2nd heat exchanger module has finned tubes instead of bare tube. The boiler load 50% results show that only 2 heat exchanger modules are needed to extract the heat from the flue gas to water. From this result, it is very important of optimum design of the first finned tube among all water tubes.

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Heat Integration and Economic Analysis of Dry Flue Gas Recirculation in a 500 MWe Oxy-coal Circulating Fluidized-bed (CFB) Power Plant with Ultra-supercritical Steam Cycle (순환 유동층 보일러와 초초임계 증기 사이클을 이용한 500 MWe급 순산소 화력발전소의 건식 재순환 흐름의 열 교환 및 경제성 분석)

  • Kim, Semie;Lim, Young-Il
    • Korean Chemical Engineering Research
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    • v.59 no.1
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    • pp.60-67
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    • 2021
  • This study presented techno-economic analysis of a 500 MWe oxy-coal power plant with CO2 capture. The power plant included a circulating fluidized-bed (CFB), ultra-supercritical steam turbine, flue gas conditioning (FGC), air separation unit (ASU), and CO2 processing unit (CPU). The dry flue gas recirculation (FGR) was used to control the combustion temperature of CFB. One FGR heat exchanger, one heat exchanger for N2 stream exiting ASU, and a heat recovery from CPU compressor were considered to enhance heat efficiency. The decrease in the temperature difference (ΔT) of the FGR heat exchanger that means the increase in heat recovery from flue gas enhanced the electricity and exergy efficiencies. The annual cost including the FGR heat exchanger and FGC cooling water was minimized at ΔT = 10 ℃, where the electricity efficiency, total capital cost, total production cost, and return on investment were 39%, 1371 M$, 90 M$, and 7%/y, respectively.

A study on heat transfer and pressure drop characteristics of plain fin-tube heat exchanger using CFD analysis (CFD 해석을 통한 Plain형 핀-튜브 열교환기의 열전달 및 압력강하 특성에 관한 연구)

  • Liu, Zhao;Yoon, Jun-Kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.6
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    • pp.615-624
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    • 2014
  • The fin-tube heat exchanger being used for industrial boiler, radiator, refrigerator has been conducted in various studies to improve it's performance. In this study, the characteristics of heat transfer and pressure drop was theoretically analyzed according to longitudinal pitch, location of vortex generator, bump phase and number of the tube surface about the plain fin-tube heat exchanger. The boundary condition for the CFD (Computational Fluid Dynamics) analysis applied with the SST (Shear Stress Transport) turbulence model assumed as the tube surface temperature of 333 K, the inlet air temperature of 423-438 K and the inlet air velocity of 1.5~2.1 m/s. The analysis results indicated that the heat transfer coefficient is not affected highly by the longitudinal pitch, and the heat transfer characteristics was more favorable when the vortex generator was located in front of the tube. Also the bump phase of the tube surface indicated that circle type was more appropriate than serrated type and triangle type in the characteristics of heat transfer and pressure drop, and the sixteen's bump phase of circle type was most favorable.

The development of ultrasonic transmitter to enhance the efficiency of heat transfer rate in boiler (보일러내 열 전달 효율 개선을 위한 초음파발신기 개발)

  • Heo, Pil-Woo;Lee, Yang-Lae;Lim, Eui-Su;Koh, Kwang-Sik
    • Journal of Sensor Science and Technology
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    • v.12 no.2
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    • pp.95-101
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    • 2003
  • Ultrasonic transmitter used for scale prevention in boiler or heat exchanger is composed of the magnetostrictive material which transforms electric energy into ultrasonic wave and the horn which amplifies generated ultrasonic wave and transfers it into medium loaded. In this paper, we have performed the shape design for magnetostrictive material and analyzed a few type of horns which amplify generated ultrasonic wave and found each solution theoretically. Final length of the horn has been determined by measuring the sound pressure in medium between theoretical value and experience data. At last we have given the results of our study for the effects of ultrasonic wave irradiated by manufactured ultrasonic transmitter on preventing scale deposition on test pipe under the similar condition to boiler.

Heat Flow Analysis of Inner Groove Tube for Latent Heat Exchanger in Condensing Gas Boiler (콘덴싱 가스보일러 잠열교환기의 이너 그루브 튜브 열유동 해석)

  • Yong, Kyeong-Jung;Lim, Byung-Chul;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.7
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    • pp.4052-4056
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    • 2014
  • These days, household condensing gas boilers are an obligatory trend. The use of environmentally-friendly boilers that emit less pollutant, such as CO and NOx, are strongly recommended. In this paper, heat flow analysis of the additional inner groove in the tube of the secondary latent heat exchanger was studied to increase the efficiency. A 20% difference in the heat transfer area was obtained with the addition of an inner grove, which showed an increase in the amount of heat transferred. This was confirmed using three-dimensional numerical analysis. With the addition of an inner groove, the exit temperature increased by $1^{\circ}C$. This increase in exit temperature was considered to be a substantial increase in the efficiency of the condensing gas boiler.

A Numerical Study of the Characteristics of Heat Transfer in External Heat Exchanger of CFB Boiler (순환유동층보일러 외부열교환기의 열전달 특성에 관한 수치해석적 연구)

  • Hwang, Moonkyeong;Kim, Jungrae
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.15-16
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    • 2014
  • With the increasing trend in CFB(Circulating Fluidized Bed) boiler scale, the EHE(External Heat Exchanger) must be adopted to the large-scale boilers to recover insufficient heat transfer surface. In this study, the numerical analysis model for EHE in commercial 300MWe CFB boiler was developed with the inclusion of mechanistic model, which enables the heat transfer prediction. Finally, the calculated absorbed heat and derived heat transfer coefficient are evaluated through the verification with experimental data.

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담수중에서 탄소강재의 전기화학적 부식방지에 관한 연구

  • 임우조;윤병두;김성훈;구자점;김인수
    • Proceedings of the Korean Society of Fisheries Technology Conference
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    • 2000.05a
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    • pp.61-62
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    • 2000
  • 담수(청수)를 용수 및 냉각수로 사용하는 보일러, 내연기관, 열교환기 및 배관 등은 부식에 의한 손상이 더 빨리 발생하여 누설사고가 심각한 문제점으로 부상하고 있다. 최근, 전반적인 산업발전 및 소득증가에 따라 공업단지, 일반 가정의 폐수 및 농약 등에 의해 하천이나 강의 환경오염화로 산성화되고 있다. 그러나 담수중에는 용존산소 및 산성물질 등이 존재하지 않는다고 가정하면, 철강재의 마그네타이트(magnetite)보호 피막은 안정됨으로써 철강재의 부식은 방지될 것이다.(중략)

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Underground hot water heating system development using exhaust gas heat in the hot air heater (온풍난방기의 배기열을 이용한 지중난방용 온수시스템 개발)

  • 김영중;이건중;신정웅;유영선;장진택
    • Proceedings of the Korean Society for Bio-Environment Control Conference
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    • 1999.11a
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    • pp.100-103
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    • 1999
  • 온풍난방은 우리 나라 대부분의 온실난방지역에서 가장 많이 채택하고 있는 온실난방방법으로 간주되고 있다. 온풍난방은 기본적으로 화석연료를 연소열로 변환시켜 온실난방에 사용하는 방법으로 온수난방, 태양열난방 보다 열효율이 높다. 가장 보편적 온실난방열원으로는 경유나 보일러등유를 연소실에서 연소하여 열교환기를 거친 후 온풍기의 상부에 부착되어 있는 송풍팬으로 강제적으로 온실 내로 온풍을 불어넣는다. (중략)

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SCR facility design for the selective catalyst performance of mixed gas

  • Woohyeon, Hwang;Kyung-Ok, Lee
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.1
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    • pp.121-127
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    • 2023
  • In this study, the design conditions and CFD analysis results are compared and reviewed in SCR that can optimally reduce nitrogen compounds. To this end, it was analyzed and compared using CFD to see if the design criteria were satisfied for the shell and tube areas of the boiler. In the SCR system, the analysis area is the gas/air heat exchanger on the shell side, and eight tubes of the gas/air heat exchanger on the tube side. Through CFD analysis, the gas velocity distribution on the primary catalyst side of the SCR system was designed to be 2.4%, and the NH3/NOx molar ratio distribution was 3.7%, which satisfied the design criteria. In addition, the uniformity of the temperature distribution was confirmed and the required condition of 260℃ or higher was satisfied. The angle of the gas entering the catalyst met the design conditions at 2.9 degrees, and the pressure loss that occurred also satisfied the design requirements. Through this CFD analysis, it was confirmed that it was designed and operated by satisfying the design conditions required for each area.