• Title/Summary/Keyword: 보일러 결함

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Developing an Early Leakage Detection System for Thermal Power Plant Boiler Tubes by Using Acoustic Emission Technology (음향방출법을 이용한 발전용 보일러 튜브 미세누설 조기 탐지 시스템 개발 및 성능 검증)

  • Lee, Sang Bum;Roh, Seon Man
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.3
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    • pp.181-187
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    • 2016
  • A thermal power plant has a heat exchanger tube to collect and convert the heat generated from the high temperature and pressure steam to energy, but the tubes are arranged in a complex manner. In the event that a leakage occurs in any of these tubes, the high-pressure steam leaks out and may cause the neighboring tubes to rupture. This leakage can finally stop power generation, and hence there is a dire need to establish a suitable technology capable of detecting tube leaks at an early stage even before it occurs. As shown in this paper, by applying acoustic emission (AE) technology in existing boiler tube leak detection equipment (BTLD), we developed a system that detects these leakages early enough and generates an alarm at an early stage to necessitate action; the developed system works better that the existing system used to detect fine leakages. We verified the usability of the system in a 560MW-class thermal power plant boiler by conducting leak tests by simulating leakages from a variety of hole sizes (ⵁ2, ⵁ5, ⵁ10 mm). Results show that while the existing fine leakage detection system does not detect fine leakages of ⵁ2 mm and ⵁ5 mm, the newly developed system could detect leakages early enough and generate an alarm at an early stage, and it is possible to increase the signal to more than 18 dB.

Implementation of Active Noise Barriers Using Multiple Channel LMS Algorithms (다중채널 LMS 알고리즘을 이용한 능동방음벽 구현)

  • 남현도;서성대
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.17 no.6
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    • pp.147-153
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    • 2003
  • In this paper, implementation of active noise barriers(ANB) to attenuate exterior noise which is propagated through open windows is presented. The leaky multiple channel LMS algorithms are used for adaptive filters tc improve the convergence property, and a new type of the active noise barrier is proposed. The attenuation effects of conventional active noise control(ANC) systems using leaky multiple channel LMS algorithms and the proposed system are compared by experiments using a TMS320C33 digital signal processor. Noise attenuation levels at the points of error microphones are similar for both systems, but average noise attenuation effects of the proposed system for an entire space of an experimental enclosure are much better than conventional ANC systems.

Analysis of Economic Feasibility and Reductions of Carbon Dioxide Emission of Geothermal Heating and Cooling System using Groundwater (지하수를 이용한 지열 냉난방시스템의 경제성 및 이산화탄소 저감량 분석)

  • Kim, Jin-Sung;Song, Sung-Ho;Jeong, Gyo-Cheol;Cha, Jang-Hwan
    • The Journal of Engineering Geology
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    • v.25 no.4
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    • pp.599-612
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    • 2015
  • The development of renewable energy technologies that can replace fossil fuels is environmentally important; however, such technologies must be economically feasible. Economic analyses are important for assessing new projects such as geothermal heating-cooling systems, given their large initial costs. This study analyzed the economics and carbon dioxide emissions of: a SCW (standing column well), a vertical closed loop boiler, a gas boiler, and an oil boiler. Life cycle cost analysis showed that the SCW geothermal heating-cooling system had the highest economic feasibility, as it had the highest cost saving and also the lowest carbon dioxide emissions. Overall, it appears that geothermal systems can save money when applied to large-scale controlled agriculture complexes and reclaimed land.

Combustion Characteristics of a VIStA Burner Dividing Flame in a Once-Through Type Boiler (관류보일러에서 화염분할 VIStA 버너의 연소특성)

  • Ahn, Joon;Kim, Hyouck-Ju;Choi, Kyu-Sung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.4
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    • pp.413-418
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    • 2012
  • A modified VIStA (Vortex Inertial Staged Air) burner has been developed and applied to a once-through type boiler. The secondary air is supplied through a swirler instead of nozzles, which stabilizes the flame and reduces carbon monoxide (CO) emissions. However, the modification increases the emission of nitrogen oxides (NOx). To balance emissions of the two pollutants, a divided flame was adopted. An air damper was installed to control the distribution of air to each combustion chamber, and three types of flame dividers were studied. The effects of the air-fuel ratio and combustion load on the NOx formation were investigated. The divided flame was found to reduce the NOx emission up to 25%, while keeping the CO to less than 10 ppm.

Characteristics of Combustion and Thermal Efficiency for Premixed Flat Plate Burner Using a Porous Media (다공성 소재 종류에 따른 예혼합 평판버너의 연소 및 열효율 특성에 관한 연구)

  • Kum, Sungmin;Yu, Byeonghun;Lee, Chang-Eon;Lee, Seungro
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.385-392
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    • 2012
  • The purpose of this study is investigated on the combustion and the thermal characteristics of porous media burners which are many using for a condensing boiler recently. In addition, results of this study will be used the fundamental information to decide the burner type which will be applied to the future development of EGR(Exhaust gas recirculation) condensing boiler. Two flat type of burners made of a the metal fiber(MF) and the ceramic(CM) were selected and examined, experimentally. As experimental results, the emitted CO concentration of CM was higher than that of MF. However, the NO concentration of MF was higher than that of CM. The efficiencies of both burners were increased as increasing the burner capacity. While the efficiency of MF was higher than that of CM, regardless of the burner capacity. In the experimental range, MF is appropriated for the burner material and 0.8 of equivalence ratio is an optimal operation condition, regarding of the proportional control, the thermal efficiency and emitted NO and CO concentration based on the regulations of KS B standard and EN 677 standard.

CFD analysis of CO detecting device in household gas boiler (가정용 가스 보일러 CO발생 검지 장치 전산해석)

  • Hwang Jae-Soon;Park Ju-Won;Shin Dong-Hoon;Chung Tae-Yong;Chae Jae-Ou;Choi Kyung-Suhk
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2006.05a
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    • pp.164-169
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    • 2006
  • 본 연구는 가정용 가스 보일러의 배기가스 유동특성을 전산유체역학을 이용하여 정밀 분석하고 CO 검지 장치의 최적화 설계를 결정하는 것을 목적으로, CFD 상용코드 FLUENT 6.2를 이용하였다. 배기가스 포집위치에서 가스 유속의 균일성과 CO농도 검출기에서의 속도가 주요 성능 인자이며 포집기의 위치, 포집구멍의 크기 및 배기가스의 유량을 주요 변수로 선택하였다. 포집기의 위치는 배기부의 상부와 하부인 두가지의 경우이고 두 경우의 배관 높이 차이는 10 mm이다. 포집구멍의 직경 변화는 3 mm, 4 mm 및 5 mm인 세가지 경우이다. 마지막 변수인 배기가스의 유입속도는 20,000 kcal/hr용량의 k사 가스 보일러가 공기비 1.1일 경우에 정상 연소시 0.5 m/s임을 알았고 저부하와 고부하일 경우를 고려해서 0.3 m/s, 0.5 m/s 및 0.7 m/s의 세가지 경우를 변수로 결정하여 총 18가지 형태의 대상을 전산유체 역학을 통해서 분석하였다. 궁극적인 목표였던 배기가스의 균일성은 한가지 경우를 제외 하고는 만족할만한 결과를 얻었기 때문에 CO검지 장치가 위치할 곳에서의 속도 및 포집구멍의 크기가 CO농도 검출기 유속의 주요 인자라 할 수 있다. 결론적으로 포집구멍의 크기가 5 mm인 6가지 경우 중에서 두가지 경우는 검지장치의 유효속도를 초과하였고 포집구멍의 크기가 3 mm인 경우는 검지장치의 유입 속도가 상대적으로 작으므로 포집구멍의 크기는 4 mm가 적합한 것으로 판단하였다.

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Numerical Study on Heat Transfer Characteristics of Turbulent Flow in Transition Duct (안내덕트 내부 난류유동구조에 따른 열전달 특성변화 수치해석)

  • Yoo, Geun-Jong;Choi, Hoon-Ki;Choi, Kee-Lim
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.9
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    • pp.923-932
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    • 2011
  • Because of the instability of a flow pattern in the inlet transition square duct (hereinafter referred to as "transition duct") of a heat recovery steam generator (hereinafter referred to as "HRSG") in a combined cycle power plant, the Reynolds number in the first row of a tube bank is differs sharply from that in the sectional area of the transition duct. This causes differences in the heat flux in each tube in the tube bank. The computational fluid dynamics (CFD) predictions provide three-dimensional results for velocity, temperature, and other flow parameters over the entire domain of the duct and HRSG. A renormalization group theory (RNG) based k-${\epsilon}$�� turbulent model is used for obtaining the results cited in this study. A porous media option is used for modeling the tube banks and the number of transfer units method is used for determining the heat transfer characteristics. This study describes a comparison between the numerical simulation results and actual design output.

CFD (Computational Fluid Dynamics) Study on Partial-Load Combustion Characteristics of a 4-Step-Grate Wood Pellet Boiler (4단 화격자 목재 펠릿 보일러의 부분부하 연소해석)

  • Ahn, Joon;Jang, Jun Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.4
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    • pp.365-371
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    • 2014
  • A numerical simulation was conducted for the combustion chamber of a 4-step grate-firing boiler for wood pellet fuel. The flame is extended to the exit of combustion chamber, which is reproduced by present numerical method based on a homogeneous reaction model. Flow field from the simulation shows a strong recirculation flow at the upstream corner of the chamber, along which the flame is extended to the exit. These combustion and flow characteristics remain unchanged for partial load operations, which suggest modification of the combustion chamber structure rather than resizing should be effective to improve combustion characteristics. Possible modifications for combustion chamber are suggested such as relocating its exit, increasing the number of grate steps or installing internals such as guide baffles.

Study on the Cathodic Protection Characteristics of Hot Water Boiler by Mg-Alloy Galvanic Anode(1) (Mg 합금 유전양극에 의한 온수Boiler의 음극방식특성에 관한 연구(1))

  • 임우조;윤병두
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.37 no.2
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    • pp.147-152
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    • 2001
  • Corrosion damage of boiler, factory equipment and so forth occur quickly due to using of the polluted water, resulting in increasing leak accident. Especially, working life of hot water boiler using the polluted water becomes more short, and energy loss increases. The cathodic protection method is the most economical and reliable one to prevent corrosion damage of steel structures. Mg-base alloys galvanic anode protection of cathodic protection methode is suitable for the application of hot water boiler using water with high specific resistance such as tap water. This paper is studied on the cathodic protection characteristics of hot water boiler. In tap water solution, the measurement of cathodic protection potential according to the time elapsed is carried out, and behavior of cathodic polarization with current change is investigated. The main results obtained are as follows. In hot water boiler shell, the open circuit potential of base metal become less noble than that of weld Bone, and the current density of base metal becomes low than that of weld zone. The further distance from Mg-alloy galvanic anode, the higher cathodic protection potential of hot water boiler appears. And protective potential becomes high according to pass cathodic protection time and after 6∼10 days become stable.

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Experimental Study on Thermal Characteristics of Heat Exchanger Modules for Multi Burner Boiler - Part Load Test Results - (멀티버너 보일러용 열교환기 모듈 특성 시험 - 부하별 특성 결과 -)

  • Kim, Jong-Jin;Sung, Choi-Kyu;Ki, Ho-Choong;Kang, Sae-Byul
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1025-1030
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    • 2008
  • We develop heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a heat recovery steam generator (HRSG). This heat recovery system has 4 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 10 bar and tested steam pressure is 4 bar. In order to test these heat exchanger modules, we make a 0.5t/h flue tube boiler (LNG, $40\;Nm^3/h$). The test results of 100% boiler load show that heat transfer rate of 1st module is 49.7 Mcal/h which is 34% of total heat transfer rate and that of 2nd module is 82.6 Mcal/h which is 57% of total heat transfer rate. The reason of higher the heat transfer rate of 2nd module than that of 1st module is that the 2nd heat exchanger module has finned tubes instead of bare tube. The boiler load 50% results show that only 2 heat exchanger modules are needed to extract the heat from the flue gas to water. From this result, it is very important of optimum design of the first finned tube among all water tubes.

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